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IAC Assessment: UD0674
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IAC Assessment: UD0674
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Air cleaning equipment
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 125,000
Annual Production 6,000 Pieces
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,491 2,465,079 kWh $0.03
Electricity Demand $95,810 7,920 kW-months/year $12.10
Natural Gas $27,604 5,616 MMBtu $4.92
TOTAL ENERGY COSTS $209,905
RECOMMENDED SAVINGS* $37,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,589
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$18,633
Cost:
$45,760
$(-150) 1,512 $3,347 356 $14,986 3,046 $450 - $(-150)
1,512
kWh
$3,347
356
kW-months/year
$14,986
3,046
MMBtu
$450
-
$
02: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$8,166
Cost:
$30,000
- - - - - - $8,166 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,166
-
$
03: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$2,311
Cost:
-
$2,311 88,920 - - - - - - $2,311
88,920
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,353
Cost:
$2,168
- - - - $1,353 275 - - -
-
kWh
-
-
kW-months/year
$1,353
275
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,100
Cost:
$3,078
$362 13,908 $738 54 - - - - $362
13,908
kWh
$738
54
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$753
Cost:
$1,048
$261 12,422 - - $492 100 - - $261
12,422
kWh
-
-
kW-months/year
$492
100
MMBtu
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$715
Cost:
-
$715 27,500 - - - - - - $715
27,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$687
Cost:
$500
$169 8,052 $518 66 - - - - $169
8,052
kWh
$518
66
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$623
Cost:
$604
$364 14,096 $259 19 - - - - $364
14,096
kWh
$259
19
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$554
Cost:
$2,200
$182 7,015 $372 28 - - - - $182
7,015
kWh
$372
28
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$509
Cost:
$142
$112 4,381 $397 30 - - - - $112
4,381
kWh
$397
30
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$481
Cost:
-
$158 6,100 $323 24 - - - - $158
6,100
kWh
$323
24
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$475
Cost:
$350
$475 18,270 - - - - - - $475
18,270
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$360
Cost:
$100
$118 4,575 $242 18 - - - - $118
4,575
kWh
$242
18
kW-months/year
-
-
MMBtu
-
-
$
15: 2.7122 DISCONNECT BALLASTS Savings:
$313
Cost:
$44
$103 3,965 $210 16 - - - - $103
3,965
kWh
$210
16
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,033
Cost:
$85,994
$5,180 210,716 $6,406 611 $16,831 3,421 $8,616 - $5,180
210,716
kWh
$6,406
611
kW-months/year
$16,831
3,421
MMBtu
$8,616
-
$
TOTAL IMPLEMENTED Savings:
$10,589
Cost:
$32,344
$1,276 49,155 $1,147 86 - - $8,166 - $1,276
49,155
kWh
$1,147
86
kW-months/year
-
-
MMBtu
$8,166
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes