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IAC Assessment: UD0675
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IAC Assessment: UD0675
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Farm implements
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 140,000
Annual Production 5,000 Pieces
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,945 855,764 kWh $0.03
Electricity Demand $50,365 4,356 kW-months/year $11.56
Natural Gas $62,218 9,538 MMBtu $6.52
TOTAL ENERGY COSTS $143,091
RECOMMENDED SAVINGS* $63,775 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,335
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
01: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$26,842
Cost:
$625
$457 19,912 $3,342 23 - - $23,043 2,592 - - - - - - $457
19,912
kWh
$3,342
23
kW-months/year
-
-
$
$23,043
2,592
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$10,610
Cost:
$1,200
- - - - - - - - - - - - $10,610 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$10,610
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,934
Cost:
$2,500
- - $7,934 660 - - - - - - - - - - -
-
kWh
$7,934
660
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.8112 COMBINE UTILITY METERS Savings:
$4,000
Cost:
-
- - $3,880 324 $120 - - - - - - - - - -
-
kWh
$3,880
324
kW-months/year
$120
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,130
Cost:
-
$1,190 36,000 $1,940 160 - - - - - - - - - - $1,190
36,000
kWh
$1,940
160
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$3,068
Cost:
$384
- - - - - - - - $3,068 258,208 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,068
258,208
Tgal
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,355
Cost:
$280
$755 22,880 $1,600 132 - - - - - - - - - - $755
22,880
kWh
$1,600
132
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.5123 REDUCE FLUID FLOW RATES Savings:
$2,011
Cost:
$1,200
$645 19,552 $1,366 113 - - - - - - - - - - $645
19,552
kWh
$1,366
113
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,480
Cost:
$9,600
$480 14,560 $1,000 84 - - - - - - - - - - $480
14,560
kWh
$1,000
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$695
Cost:
-
$223 6,760 $472 40 - - - - - - - - - - $223
6,760
kWh
$472
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$525
Cost:
$1,750
- - - - - - $525 80 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$525
80
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$430
Cost:
$100
$140 4,160 $290 24 - - - - - - - - - - $140
4,160
kWh
$290
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$250
Cost:
$424
- - - - - - - - - - $250 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$250
-
$
-
-
$
14: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$240
Cost:
$200
$73 2,208 $167 28 - - - - - - - - - - $73
2,208
kWh
$167
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$205
Cost:
$432
$66 1,997 $139 7 - - - - - - - - - - $66
1,997
kWh
$139
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$63,775
Cost:
$18,695
$4,029 128,029 $22,130 1,595 $120 - $23,568 2,672 $3,068 258,208 $250 - $10,610 - $4,029
128,029
kWh
$22,130
1,595
kW-months/year
$120
-
$
$23,568
2,672
MMBtu
$3,068
258,208
Tgal
$250
-
$
$10,610
-
$
TOTAL IMPLEMENTED Savings:
$47,335
Cost:
$3,021
$2,831 91,709 $7,783 386 - - $23,043 2,592 $3,068 258,208 - - $10,610 - $2,831
91,709
kWh
$7,783
386
kW-months/year
-
-
$
$23,043
2,592
MMBtu
$3,068
258,208
Tgal
-
-
$
$10,610
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Primary Product