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IAC Assessment: UD0676
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IAC Assessment: UD0676
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Motor rebuild
NAICS 333924 - Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 131,400
Annual Production 76,500 Pieces
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $292,649 9,910,323 kWh $0.03
Electricity Demand $223,477 20,952 kW-months/year $10.67
Natural Gas $181,875 24,115 MMBtu $7.54
TOTAL ENERGY COSTS $741,362
RECOMMENDED SAVINGS* $69,607 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,608
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,216
Cost:
$6,000
- - $19,216 1,356 - - - - -
-
kWh
$19,216
1,356
kW-months/year
-
-
Tgal
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$14,997
Cost:
$5,000
- - $14,997 1,836 - - - - -
-
kWh
$14,997
1,836
kW-months/year
-
-
Tgal
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,900
Cost:
-
- - $16,600 1,296 - - $(-4,700) - -
-
kWh
$16,600
1,296
kW-months/year
-
-
Tgal
$(-4,700)
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,015
Cost:
$25,000
$2,015 111,790 $8,000 624 - - - - $2,015
111,790
kWh
$8,000
624
kW-months/year
-
-
Tgal
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,147
Cost:
$2,000
$3,199 177,725 $4,948 349 - - - - $3,199
177,725
kWh
$4,948
349
kW-months/year
-
-
Tgal
-
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$2,363
Cost:
$225
$1,076 51,224 $1,287 101 - - - - $1,076
51,224
kWh
$1,287
101
kW-months/year
-
-
Tgal
-
-
$
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,739
Cost:
$500
- - - - $1,739 765,306 - - -
-
kWh
-
-
kW-months/year
$1,739
765,306
Tgal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,230
Cost:
$200
$615 34,270 $615 48 - - - - $615
34,270
kWh
$615
48
kW-months/year
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$69,607
Cost:
$38,925
$6,905 375,009 $65,663 5,610 $1,739 765,306 $(-4,700) - $6,905
375,009
kWh
$65,663
5,610
kW-months/year
$1,739
765,306
Tgal
$(-4,700)
-
$
TOTAL IMPLEMENTED Savings:
$38,608
Cost:
$33,200
$5,829 323,785 $32,779 2,377 - - - - $5,829
323,785
kWh
$32,779
2,377
kW-months/year
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes