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IAC Assessment: UD0677
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IAC Assessment: UD0677
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IAC Center University of Dayton
Assessment Year 2003
Principal Product RV refrigeration units
NAICS 335222 - Household Refrigerator and Home Freezer Manufacturing
SIC 3632 - Household Refrigerators And Freezers
Sales $100,000,000-$500,000,000
# of Employees 285
Plant Area (Sq.Ft.) 176,000
Annual Production 130,000 Pieces
Production Hrs. Annual 4,950
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,186 4,532,889 kWh $0.02
Electricity Demand $141,474 10,200 kW-months/year $13.87
Natural Gas $59,888 11,479 MMBtu $5.22
TOTAL ENERGY COSTS $338,964
RECOMMENDED SAVINGS* $135,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,577
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$34,103
Cost:
$28,000
$5,603 215,531 - - - - - - - - $28,500 - - - $5,603
215,531
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$28,500
-
$
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$21,861
Cost:
$489
- - - - $21,861 4,188 - - - - - - - - -
-
kWh
-
-
kW-months/year
$21,861
4,188
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$18,425
Cost:
-
- - - - - - - - $23,425 1,120,000 $(-5,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$23,425
1,120,000
lb
$(-5,000)
-
$
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$20,186
Cost:
$72,000
$(-929) (-35,743) $(-819) (-64) $21,934 4,202 - - - - - - - - $(-929)
(-35,743)
kWh
$(-819)
(-64)
kW-months/year
$21,934
4,202
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$17,000
Cost:
$20,000
- - - - - - $17,000 3,267,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,000
3,267,000
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,580
Cost:
$53,130
$7,079 272,250 $8,501 660 - - - - - - - - - - $7,079
272,250
kWh
$8,501
660
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$3,557
Cost:
$297
$1,616 62,172 $1,941 151 - - - - - - - - - - $1,616
62,172
kWh
$1,941
151
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,700
Cost:
$470
$775 29,700 $925 72 - - - - - - - - - - $775
29,700
kWh
$925
72
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,135
Cost:
$400
$515 19,800 $620 48 - - - - - - - - - - $515
19,800
kWh
$620
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,019
Cost:
$252
$463 17,820 $556 43 - - - - - - - - - - $463
17,820
kWh
$556
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$737
Cost:
$200
$335 12,870 $402 31 - - - - - - - - - - $335
12,870
kWh
$402
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
12: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$344
Cost:
$820
$164 6,325 $180 28 - - - - - - - - - - $164
6,325
kWh
$180
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$143
Cost:
$400
$45 4,381 $68 6 - - - - - - - - $30 - $45
4,381
kWh
$68
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$30
-
$
TOTAL RECOMMENDED Savings:
$135,790
Cost:
$176,458
$15,666 605,106 $12,374 975 $43,795 8,390 $17,000 3,267,000 $23,425 1,120,000 $23,500 - $30 - $15,666
605,106
kWh
$12,374
975
kW-months/year
$43,795
8,390
MMBtu
$17,000
3,267,000
Tgal
$23,425
1,120,000
lb
$23,500
-
$
$30
-
$
TOTAL IMPLEMENTED Savings:
$54,577
Cost:
$74,200
$8,704 334,620 $10,448 811 - - $17,000 3,267,000 $23,425 1,120,000 $(-5,000) - - - $8,704
334,620
kWh
$10,448
811
kW-months/year
-
-
MMBtu
$17,000
3,267,000
Tgal
$23,425
1,120,000
lb
$(-5,000)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost