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IAC Assessment: UD0678
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IAC Assessment: UD0678
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Aluminum cylinder heads, pistons and water passages
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3365 - Aluminum Foundries
Sales $100,000,000-$500,000,000
# of Employees 392
Plant Area (Sq.Ft.) 169,000
Annual Production 8,560,000 Pieces
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,404,850 29,754,740 kWh $0.05
Electricity Demand $89,670 48,400 kW-months/year $1.85
Natural Gas $867,604 159,122 MMBtu $5.45
TOTAL ENERGY COSTS $2,601,068
RECOMMENDED SAVINGS* $146,736 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,515
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$57,760
Cost:
-
$24,310 552,558 - - $33,450 6,138 - - $24,310
552,558
kWh
-
-
kW-months/year
$33,450
6,138
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,800
Cost:
$78,325
$25,970 590,400 $1,830 984 - - - - $25,970
590,400
kWh
$1,830
984
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$15,500
Cost:
$980
$15,500 352,800 - - - - - - $15,500
352,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,900
Cost:
$725
$12,050 273,600 $850 456 - - - - $12,050
273,600
kWh
$850
456
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,840
Cost:
-
$9,190 208,800 $650 348 - - - - $9,190
208,800
kWh
$650
348
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$6,015
Cost:
$3,150
$5,545 126,000 $470 252 - - - - $5,545
126,000
kWh
$470
252
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$5,406
Cost:
$500
$5,269 119,760 - - - - $137 17,950 $5,269
119,760
kWh
-
-
kW-months/year
-
-
MMBtu
$137
17,950
Tgal
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$4,745
Cost:
$2,400
$4,435 100,800 $310 168 - - - - $4,435
100,800
kWh
$310
168
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,654
Cost:
$1,000
- - - - $2,654 487 - - -
-
kWh
-
-
kW-months/year
$2,654
487
MMBtu
-
-
Tgal
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,251
Cost:
$2,000
- - - - - - $2,251 510,200 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,251
510,200
Tgal
11: 2.7122 DISCONNECT BALLASTS Savings:
$1,865
Cost:
$90
$1,742 39,600 $123 66 - - - - $1,742
39,600
kWh
$123
66
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$146,736
Cost:
$89,170
$104,011 2,364,318 $4,233 2,274 $36,104 6,625 $2,388 528,150 $104,011
2,364,318
kWh
$4,233
2,274
kW-months/year
$36,104
6,625
MMBtu
$2,388
528,150
Tgal
TOTAL IMPLEMENTED Savings:
$107,515
Cost:
$7,195
$67,227 1,528,158 $1,933 1,038 $36,104 6,625 $2,251 510,200 $67,227
1,528,158
kWh
$1,933
1,038
kW-months/year
$36,104
6,625
MMBtu
$2,251
510,200
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal