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IAC Assessment: UD0679
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IAC Assessment: UD0679
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Aluminum beverage cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 118
Plant Area (Sq.Ft.) 249,500
Annual Production 2,100,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $767,189 35,683,200 kWh $0.02
Electricity Demand $616,770 54,384 kW-months/year $11.34
Natural Gas $761,108 148,860 MMBtu $5.11
TOTAL ENERGY COSTS $2,244,282
RECOMMENDED SAVINGS* $350,368 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$241,706
Cost:
$(-3,800,000)
$3,533 160,600 $2,495 220 $235,678 46,121 - - - - $3,533
160,600
kWh
$2,495
220
kW-months/year
$235,678
46,121
MMBtu
-
-
Tgal
-
-
$
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$52,385
Cost:
$1,125
$30,932 1,405,980 $21,841 1,836 - - - - $(-388) - $30,932
1,405,980
kWh
$21,841
1,836
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-388)
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$12,046
Cost:
$270
- - - - - - $12,046 5,185,830 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,046
5,185,830
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,330
Cost:
$1,100
$4,530 205,600 $7,800 288 - - - - - - $4,530
205,600
kWh
$7,800
288
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,465
Cost:
$200
$4,335 197,000 $3,130 276 - - - - - - $4,335
197,000
kWh
$3,130
276
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$7,398
Cost:
-
$4,336 197,100 $3,062 270 - - - - - - $4,336
197,100
kWh
$3,062
270
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,070
Cost:
$7,100
$3,525 160,222 $2,545 224 - - - - - - $3,525
160,222
kWh
$2,545
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,200
Cost:
$1,750
$3,020 137,000 $2,180 192 - - - - - - $3,020
137,000
kWh
$2,180
192
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7122 DISCONNECT BALLASTS Savings:
$3,797
Cost:
$132
$2,205 100,245 $1,592 140 - - - - - - $2,205
100,245
kWh
$1,592
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,739
Cost:
$3,618
$1,010 45,930 $729 65 - - - - - - $1,010
45,930
kWh
$729
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$232
Cost:
$110
$232 10,551 - - - - - - - - $232
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$350,368
Cost:
$(-3,784,595)
$57,658 2,620,228 $45,374 3,511 $235,678 46,121 $12,046 5,185,830 $(-388) - $57,658
2,620,228
kWh
$45,374
3,511
kW-months/year
$235,678
46,121
MMBtu
$12,046
5,185,830
Tgal
$(-388)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes