Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Flat-rolled steel |
| NAICS | 331221 - Rolled Steel Shape Manufacturing |
| SIC | 3316 - Cold Finishing Of Steel Shapes |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 143 |
| Plant Area (Sq.Ft.) | 308,000 |
| Annual Production | 128 Tons |
| Production Hrs. Annual | 4,860 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $135,720 | 11,781,600 | kWh | $0.01 |
| Electricity Demand | $98,297 | 11,148 | kW-months/year | $8.82 |
| Other Energy | $85,463 | 7,431 | MMBtu | $11.50 |
| TOTAL ENERGY COSTS | $323,673 | |||
| RECOMMENDED SAVINGS* | $65,828 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $14,636 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.4151 MINIMIZE WATER USAGE |
Savings: $20,840 Cost: $1,380 |
$140 | 4,500 | - | - | - | - | $20,700 | 1,800 | - | - |
$140 4,500 kWh |
- - kW-months/year |
- - $ |
$20,700 1,800 MMBtu |
- - $ |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $18,415 Cost: $18,250 |
$(-15) | (-470) | - | - | - | - | $21,850 | 1,900 | $(-3,420) | - |
$(-15) (-470) kWh |
- - kW-months/year |
- - $ |
$21,850 1,900 MMBtu |
$(-3,420) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $6,885 Cost: $630 |
$4,135 | 133,380 | $2,750 | 324 | - | - | - | - | - | - |
$4,135 133,380 kWh |
$2,750 324 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 04: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $5,450 Cost: $8,600 |
- | - | - | - | $5,450 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,450 - $ |
- - MMBtu |
- - $ |
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| 05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $5,290 Cost: $16,271 |
$3,840 | 123,864 | $1,450 | 171 | - | - | - | - | - | - |
$3,840 123,864 kWh |
$1,450 171 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7122 DISCONNECT BALLASTS |
Savings: $4,541 Cost: $68 |
$2,669 | 86,112 | $1,872 | 221 | - | - | - | - | - | - |
$2,669 86,112 kWh |
$1,872 221 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,530 Cost: $630 |
$920 | 29,640 | $610 | 72 | - | - | - | - | - | - |
$920 29,640 kWh |
$610 72 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 08: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN |
Savings: $1,020 Cost: - |
$610 | 19,760 | $410 | 48 | - | - | - | - | - | - |
$610 19,760 kWh |
$410 48 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $890 Cost: $220 |
$890 | 28,707 | - | - | - | - | - | - | - | - |
$890 28,707 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $790 Cost: - |
$464 | 14,976 | $326 | 38 | - | - | - | - | - | - |
$464 14,976 kWh |
$326 38 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.5123 REDUCE FLUID FLOW RATES |
Savings: $177 Cost: - |
$104 | 3,370 | $73 | 9 | - | - | - | - | - | - |
$104 3,370 kWh |
$73 9 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $65,828 Cost: $46,049 |
$13,757 | 443,839 | $7,491 | 883 | $5,450 | - | $42,550 | 3,700 | $(-3,420) | - | $13,757 443,839 kWh |
$7,491 883 kW-months/year |
$5,450 - $ |
$42,550 3,700 MMBtu |
$(-3,420) - $ |
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| TOTAL IMPLEMENTED |
Savings: $14,636 Cost: $1,548 |
$9,078 | 292,815 | $5,558 | 655 | - | - | - | - | - | - | $9,078 292,815 kWh |
$5,558 655 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||