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IAC Assessment: UD0694
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IAC Assessment: UD0694
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IAC Center University of Dayton
Assessment Year 2004
Principal Product turbine engine components
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 250,000
Annual Production 16,000 Pieces
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $694,731 28,460,672 kWh $0.02
Electricity Demand $704,536 67,272 kW-months/year $10.47
Natural Gas $80,458 12,303 MMBtu $6.54
TOTAL ENERGY COSTS $1,508,646
RECOMMENDED SAVINGS* $858,303 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $356,198
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$318,395
Cost:
$324,700
$267,723 5,006,400 $50,672 3,576 - - - - - - $267,723
5,006,400
kWh
$50,672
3,576
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
02: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$295,125
Cost:
-
$231,190 6,533,865 $63,935 4,512 - - - - - - $231,190
6,533,865
kWh
$63,935
4,512
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$117,513
Cost:
$80,244
$95,929 2,293,212 $21,584 1,524 - - - - - - $95,929
2,293,212
kWh
$21,584
1,524
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
04: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$57,990
Cost:
$114,000
- - - - $57,990 - - - - - -
-
kWh
-
-
kW-months/year
$57,990
-
$
-
-
MMBtu
-
-
gal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$33,763
Cost:
$51,348
$16,693 657,725 $17,070 1,200 - - - - - - $16,693
657,725
kWh
$17,070
1,200
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
06: 2.7314 REDUCE VENTILATION AIR Savings:
$18,999
Cost:
-
$153 6,643 $129 16 - - $18,717 2,862 - - $153
6,643
kWh
$129
16
kW-months/year
-
-
$
$18,717
2,862
MMBtu
-
-
gal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,530
Cost:
$5,780
$3,440 92,200 $1,090 77 - - - - - - $3,440
92,200
kWh
$1,090
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
08: 2.5112 USE CONTINUOUS EQUIPMENT WHICH RETAINS PROCESS HEATING CONVEYORS WITHIN THE HEATED CHAMBER Savings:
$4,207
Cost:
$3,323
- - - - - - - - $4,207 990 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,207
990
gal
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,140
Cost:
-
$1,100 48,000 $2,040 144 - - - - - - $1,100
48,000
kWh
$2,040
144
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,427
Cost:
$210
$1,018 35,284 $409 29 - - - - - - $1,018
35,284
kWh
$409
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
11: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$883
Cost:
$1,962
- - - - - - $883 135 - - -
-
kWh
-
-
kW-months/year
-
-
$
$883
135
MMBtu
-
-
gal
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$860
Cost:
$845
$300 13,200 $560 40 - - - - - - $300
13,200
kWh
$560
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$790
Cost:
$660
$280 12,000 $510 36 - - - - - - $280
12,000
kWh
$510
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
14: 2.7122 DISCONNECT BALLASTS Savings:
$393
Cost:
$13
$155 6,720 $238 17 - - - - - - $155
6,720
kWh
$238
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
15: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$288
Cost:
-
$67 2,925 $221 16 - - - - - - $67
2,925
kWh
$221
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$858,303
Cost:
$583,085
$618,048 14,708,174 $158,458 11,186 $57,990 - $19,600 2,997 $4,207 990 $618,048
14,708,174
kWh
$158,458
11,186
kW-months/year
$57,990
-
$
$19,600
2,997
MMBtu
$4,207
990
gal
TOTAL IMPLEMENTED Savings:
$356,198
Cost:
$59,973
$252,996 7,347,362 $83,602 5,902 - - $19,600 2,997 - - $252,996
7,347,362
kWh
$83,602
5,902
kW-months/year
-
-
$
$19,600
2,997
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)