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IAC Assessment: UD0698
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IAC Assessment: UD0698
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IAC Center University of Dayton
Assessment Year 2004
Principal Product snow plows and ice control equipment
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 248,700
Annual Production 9,200 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $223,957 2,997,907 kWh $0.07
Electricity Demand $95,387 14,412 kW-months/year $6.62
Natural Gas $156,367 27,043 MMBtu $5.78
TOTAL ENERGY COSTS $514,995
RECOMMENDED SAVINGS* $42,176 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,111
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.5123 REDUCE FLUID FLOW RATES Savings:
$12,697
Cost:
-
$8,094 114,000 $4,603 684 - - - - $8,094
114,000
kWh
$4,603
684
kW-months/year
-
-
MMBtu
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$11,340
Cost:
-
- - $9,691 1,440 - - $1,649 - -
-
kWh
$9,691
1,440
kW-months/year
-
-
MMBtu
$1,649
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$7,937
Cost:
$1,195
$5,837 82,210 $2,100 312 - - - - $5,837
82,210
kWh
$2,100
312
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,898
Cost:
$1,635
$3,735 52,600 $1,163 173 - - - - $3,735
52,600
kWh
$1,163
173
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,310
Cost:
-
$1,704 24,000 $606 90 - - - - $1,704
24,000
kWh
$606
90
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,693
Cost:
-
$1,079 15,200 $614 91 - - - - $1,079
15,200
kWh
$614
91
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$739
Cost:
$845
$545 7,680 $194 29 - - - - $545
7,680
kWh
$194
29
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$478
Cost:
$2,248
- - - - $478 83 - - -
-
kWh
-
-
kW-months/year
$478
83
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$84
Cost:
$270
$57 800 $27 4 - - - - $57
800
kWh
$27
4
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$42,176
Cost:
$6,193
$21,051 296,490 $18,998 2,823 $478 83 $1,649 - $21,051
296,490
kWh
$18,998
2,823
kW-months/year
$478
83
MMBtu
$1,649
-
$
TOTAL IMPLEMENTED Savings:
$20,111
Cost:
$2,750
$13,510 190,280 $6,601 981 - - - - $13,510
190,280
kWh
$6,601
981
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes