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IAC Assessment: UD0699
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IAC Assessment: UD0699
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Pretzels and Corn Extruded Products
NAICS 331222 - Steel Wire Drawing
SIC 2052 - Cookies And Crackers
Sales $50,000,000-$100,000,000
# of Employees 240
Plant Area (Sq.Ft.) 200,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,490
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,461 8,297,280 kWh $0.03
Electricity Demand $147,742 16,164 kW-months/year $9.14
Natural Gas $780,411 143,968 MMBtu $5.42
TOTAL ENERGY COSTS $1,202,941
RECOMMENDED SAVINGS* $512,462 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $312,849
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$96,000
Cost:
$204,300
- - - - - - - - - - - - - - $96,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$96,000
-
%
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$85,223
Cost:
$13,240
- - - - $85,223 15,723 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$85,223
15,723
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
03: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$297,217
Cost:
-
- - - - $46,429 8,566 $28,984 3,028,309 $21,804 30,283 - - $200,000 - - - -
-
kWh
-
-
kW-months/year
$46,429
8,566
MMBtu
$28,984
3,028,309
Tgal
$21,804
30,283
gal
-
-
$
$200,000
-
$
-
-
%
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$18,114
Cost:
-
$14,260 570,382 - - $3,854 711 - - - - - - - - - - $14,260
570,382
kWh
-
-
kW-months/year
$3,854
711
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
05: 2.7122 DISCONNECT BALLASTS Savings:
$7,031
Cost:
$377
$4,329 175,219 $2,702 324 - - - - - - - - - - - - $4,329
175,219
kWh
$2,702
324
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,689
Cost:
-
$2,271 90,854 $1,418 168 - - - - - - - - - - - - $2,271
90,854
kWh
$1,418
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,162
Cost:
$8,406
$1,947 77,880 $1,215 144 - - - - - - - - - - - - $1,947
77,880
kWh
$1,215
144
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$975
Cost:
$255
$600 24,012 $375 48 - - - - - - - - - - - - $600
24,012
kWh
$375
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$775
Cost:
-
$413 16,500 $334 36 - - - - - - $28 - - - - - $413
16,500
kWh
$334
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$28
-
$
-
-
$
-
-
%
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$276
Cost:
$890
$166 6,662 $110 4 - - - - - - - - - - - - $166
6,662
kWh
$110
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$512,462
Cost:
$227,468
$23,986 961,509 $6,154 724 $135,506 25,000 $28,984 3,028,309 $21,804 30,283 $28 - $200,000 - $96,000 - $23,986
961,509
kWh
$6,154
724
kW-months/year
$135,506
25,000
MMBtu
$28,984
3,028,309
Tgal
$21,804
30,283
gal
$28
-
$
$200,000
-
$
$96,000
-
%
TOTAL IMPLEMENTED Savings:
$312,849
Cost:
$9,038
$9,560 384,465 $6,044 720 $46,429 8,566 $28,984 3,028,309 $21,804 30,283 $28 - $200,000 - - - $9,560
384,465
kWh
$6,044
720
kW-months/year
$46,429
8,566
MMBtu
$28,984
3,028,309
Tgal
$21,804
30,283
gal
$28
-
$
$200,000
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production