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IAC Assessment: UD0701
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IAC Assessment: UD0701
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Gelatin Based Desserts and Dairy Dips
NAICS 311513 - Cheese Manufacturing
SIC 2022 - Cheese, Natural And Processed
Sales $10,000,000-$50,000,000
# of Employees 168
Plant Area (Sq.Ft.) 60,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,351 4,093,954 kWh $0.02
Electricity Demand $110,276 9,132 kW-months/year $12.08
Natural Gas $160,825 21,394 MMBtu $7.52
TOTAL ENERGY COSTS $583,073
RECOMMENDED SAVINGS* $301,364 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ Tgal $ $
01: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$85,956
Cost:
$19,600
- - - - - - - - $34,476 202,800 $51,480 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$34,476
202,800
lb
$51,480
-
$
-
-
Tgal
-
-
$
02: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$55,242
Cost:
$1,619
- - - - - - $42,529 10 - - - - $12,713 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$42,529
10
Tgal
-
-
lb
-
-
$
$12,713
-
Tgal
-
-
$
03: 3.4155 METER WASTE WATER Savings:
$51,851
Cost:
$15,700
- - - - - - $51,851 8 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$51,851
8
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
04: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$38,220
Cost:
$620
- - - - - - - - $37,440 249,600 $780 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$37,440
249,600
lb
$780
-
$
-
-
Tgal
-
-
$
05: 2.7314 REDUCE VENTILATION AIR Savings:
$22,847
Cost:
$31,250
$(-1,030) (-46,800) $(-1,123) (-90) - - - - - - - - - - $25,000 - $(-1,030)
(-46,800)
kWh
$(-1,123)
(-90)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
$25,000
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,494
Cost:
$1,500
$3,552 154,440 $4,942 396 - - - - - - - - - - - - $3,552
154,440
kWh
$4,942
396
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,577
Cost:
$16,000
- - - - $7,577 1,008 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,577
1,008
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
08: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$6,179
Cost:
$4,000
- - - - $5,422 721 $584 0 - - - - $173 - - - -
-
kWh
-
-
kW-months/year
$5,422
721
MMBtu
$584
0
Tgal
-
-
lb
-
-
$
$173
-
Tgal
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,926
Cost:
-
- - - - $5,926 788 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,926
788
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,896
Cost:
$4,800
- - - - $5,896 784 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,896
784
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,373
Cost:
$146
- - - - $2,843 378 $2,530 0 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,843
378
MMBtu
$2,530
0
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,315
Cost:
$16,140
$3,090 134,352 $2,225 185 - - - - - - - - - - - - $3,090
134,352
kWh
$2,225
185
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,444
Cost:
$3,294
$722 31,400 $722 60 - - - - - - - - - - - - $722
31,400
kWh
$722
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
14: 2.7122 DISCONNECT BALLASTS Savings:
$397
Cost:
$30
$198 8,611 $199 17 - - - - - - - - - - - - $198
8,611
kWh
$199
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$386
Cost:
$174
$161 7,020 $225 18 - - - - - - - - - - - - $161
7,020
kWh
$225
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
16: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$261
Cost:
$125
$108 4,680 $144 12 - - - - - - - - - - $9 - $108
4,680
kWh
$144
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
$9
-
$
TOTAL RECOMMENDED Savings:
$301,364
Cost:
$114,998
$6,801 293,703 $7,334 598 $27,664 3,679 $97,494 19 $71,916 452,400 $52,260 - $12,886 - $25,009 - $6,801
293,703
kWh
$7,334
598
kW-months/year
$27,664
3,679
MMBtu
$97,494
19
Tgal
$71,916
452,400
lb
$52,260
-
$
$12,886
-
Tgal
$25,009
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption One-time Revenue or Avoided Cost