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IAC Assessment: UD0707
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IAC Assessment: UD0707
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Hard Chrome Plating of Automotive Dies
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3741 -
Sales $10,000,000-$50,000,000
# of Employees 67
Plant Area (Sq.Ft.) 69,000
Annual Production 32 Thousand Feet
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,529 3,637,106 kWh $0.04
Electricity Demand $158,837 8,872 kW-months/year $17.90
Natural Gas $154,363 22,729 MMBtu $6.79
TOTAL ENERGY COSTS $462,005
RECOMMENDED SAVINGS* $135,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,384
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$63,251
Cost:
$782
- - - - - - - - $63,251 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$63,251
-
$
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$27,270
Cost:
$4,326
- - - - $27,270 3,636 - - - - - - -
-
kWh
-
-
kW-months/year
$27,270
3,636
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,956
Cost:
$31,342
$9,423 336,518 $10,141 456 - - $(-576) - - - $968 - $9,423
336,518
kWh
$10,141
456
kW-months/year
-
-
MMBtu
$(-576)
-
$
-
-
$
$968
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$11,671
Cost:
$46,000
$2,698 96,360 $2,936 132 - - $2,736 - - - $3,301 - $2,698
96,360
kWh
$2,936
132
kW-months/year
-
-
MMBtu
$2,736
-
$
-
-
$
$3,301
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,960
Cost:
-
- - - - $6,960 928 - - - - - - -
-
kWh
-
-
kW-months/year
$6,960
928
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,078
Cost:
$15,000
- - - - $4,078 544 - - - - - - -
-
kWh
-
-
kW-months/year
$4,078
544
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,158
Cost:
$245
$555 19,823 $603 27 - - - - - - - - $555
19,823
kWh
$603
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$827
Cost:
$1,000
- - - - $827 110 - - - - - - -
-
kWh
-
-
kW-months/year
$827
110
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$272
Cost:
$750
$112 5,242 $160 7 - - - - - - - - $112
5,242
kWh
$160
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$135,443
Cost:
$99,445
$12,788 457,943 $13,840 622 $39,135 5,218 $2,160 - $63,251 - $4,269 - $12,788
457,943
kWh
$13,840
622
kW-months/year
$39,135
5,218
MMBtu
$2,160
-
$
$63,251
-
$
$4,269
-
$
TOTAL IMPLEMENTED Savings:
$48,384
Cost:
$35,913
$9,978 356,341 $10,744 483 $27,270 3,636 $(-576) - - - $968 - $9,978
356,341
kWh
$10,744
483
kW-months/year
$27,270
3,636
MMBtu
$(-576)
-
$
-
-
$
$968
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost