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IAC Assessment: UD0708
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IAC Assessment: UD0708
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Glass and candle products
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $100,000,000-$500,000,000
# of Employees 675
Plant Area (Sq.Ft.) 1,000,000
Annual Production 75,000,000 Pounds
Production Hrs. Annual 6,864
Location (State) Oh
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $640,482 5,620,000 kWh $0.11
Electricity Demand $588,327 44,124 kW-months/year $13.33
Natural Gas $629,359 87,143 MMBtu $7.22
TOTAL ENERGY COSTS $1,898,541
RECOMMENDED SAVINGS* $880,911 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $175,874
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$625,410
Cost:
$325,000
- - - - - - $617,760 - $7,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$617,760
-
$
$7,650
-
$
02: 2.7122 DISCONNECT BALLASTS Savings:
$53,161
Cost:
$3,105
$28,376 1,091,376 $24,785 1,908 - - - - - - $28,376
1,091,376
kWh
$24,785
1,908
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$45,575
Cost:
$35,400
- - - - $45,575 5,762 - - - - -
-
kWh
-
-
kW-months/year
$45,575
5,762
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$41,459
Cost:
$3,900
$22,130 851,136 $19,329 1,488 - - - - - - $22,130
851,136
kWh
$19,329
1,488
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 4.6220 INSTALL ROTATING CAROUSELS TO REDUCE SET-UP TIMES Savings:
$39,175
Cost:
$120,100
$149 5,731 - - - - $39,026 - - - $149
5,731
kWh
-
-
kW-months/year
-
-
MMBtu
$39,026
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$22,586
Cost:
-
$11,519 443,040 $11,067 852 - - - - - - $11,519
443,040
kWh
$11,067
852
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$20,091
Cost:
-
- - - - $20,091 2,540 - - - - -
-
kWh
-
-
kW-months/year
$20,091
2,540
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,364
Cost:
$20,952
$5,532 212,784 $4,832 372 - - - - - - $5,532
212,784
kWh
$4,832
372
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,451
Cost:
-
$5,451 209,664 - - - - - - - - $5,451
209,664
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$4,013
Cost:
$780
$2,142 82,368 $1,871 144 - - - - - - $2,142
82,368
kWh
$1,871
144
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,678
Cost:
$10,931
$1,963 75,504 $1,715 132 - - - - - - $1,963
75,504
kWh
$1,715
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,677
Cost:
$5,152
$1,963 75,504 $1,714 132 - - - - - - $1,963
75,504
kWh
$1,714
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,344
Cost:
-
$1,785 68,640 $1,559 120 - - - - - - $1,785
68,640
kWh
$1,559
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,927
Cost:
$986
- - - - $2,927 370 - - - - -
-
kWh
-
-
kW-months/year
$2,927
370
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$880,911
Cost:
$526,306
$81,010 3,115,747 $66,872 5,148 $68,593 8,672 $656,786 - $7,650 - $81,010
3,115,747
kWh
$66,872
5,148
kW-months/year
$68,593
8,672
MMBtu
$656,786
-
$
$7,650
-
$
TOTAL IMPLEMENTED Savings:
$175,874
Cost:
$158,988
$75,120 2,889,235 $61,728 4,752 - - $39,026 - - - $75,120
2,889,235
kWh
$61,728
4,752
kW-months/year
-
-
MMBtu
$39,026
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product