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IAC Assessment: UD0710
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IAC Assessment: UD0710
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Fuel Rails
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 320
Plant Area (Sq.Ft.) 130,000
Annual Production 3,900,000 Pieces
Production Hrs. Annual 6,336
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $419,485 7,973,400 kWh $0.05
Electricity Demand $136,955 13,476 kW-months/year $10.16
Natural Gas $103,632 14,817 MMBtu $6.99
TOTAL ENERGY COSTS $682,292
RECOMMENDED SAVINGS* $265,087 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $247,059
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$215,424
Cost:
$120,000
- - - - - - $215,424 - -
-
kWh
-
-
kW-months/year
-
-
$
$215,424
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,746
Cost:
$56,952
$20,733 482,170 $9,013 913 - - - - $20,733
482,170
kWh
$9,013
913
kW-months/year
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,824
Cost:
$9,000
- - $8,824 894 - - - - -
-
kWh
$8,824
894
kW-months/year
-
-
$
-
-
$
04: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$3,908
Cost:
$2,080
$2,724 63,360 $1,184 120 - - - - $2,724
63,360
kWh
$1,184
120
kW-months/year
-
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,385
Cost:
-
$3,385 78,720 - - - - - - $3,385
78,720
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,911
Cost:
$500
$1,362 31,680 $549 60 - - - - $1,362
31,680
kWh
$549
60
kW-months/year
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,172
Cost:
$2,964
$817 19,008 $355 36 - - - - $817
19,008
kWh
$355
36
kW-months/year
-
-
$
-
-
$
08: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$717
Cost:
-
- - - - $717 - - - -
-
kWh
-
-
kW-months/year
$717
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$265,087
Cost:
$191,496
$29,021 674,938 $19,925 2,023 $717 - $215,424 - $29,021
674,938
kWh
$19,925
2,023
kW-months/year
$717
-
$
$215,424
-
$
TOTAL IMPLEMENTED Savings:
$247,059
Cost:
$179,916
$21,550 501,178 $9,368 949 $717 - $215,424 - $21,550
501,178
kWh
$9,368
949
kW-months/year
$717
-
$
$215,424
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes