Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Electroplated and coated steel |
| NAICS | 331221 - Rolled Steel Shape Manufacturing |
| SIC | 3316 - Cold Finishing Of Steel Shapes |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 160 |
| Plant Area (Sq.Ft.) | 350,000 |
| Annual Production | 170,000 Tons |
| Production Hrs. Annual | 4,800 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $699,719 | 13,531,789 | kWh | $0.05 |
| Natural Gas | $524,089 | 122,265 | MMBtu | $4.29 |
| Other Gas | $469,607 | 116,767 | MMBtu | $4.02 |
| TOTAL ENERGY COSTS | $1,949,352 | |||
| RECOMMENDED SAVINGS* | $647,805 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $19,769 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Natural Gas | Water Disposal | Ancillary Material Cost | Water Consumption | Electricity Usage | Natural Gas | Water Disposal | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | MMBtu | $ | Tgal | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER |
Savings: $343,339 Cost: $10,000 |
- | - | - | - | $7,831 | 1,728,000 | $335,508 | - | - | - |
- - kWh |
- - MMBtu |
$7,831 1,728,000 Tgal |
$335,508 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $143,601 Cost: $246,784 |
$(-343) | (-6,726) | $141,843 | 31,949 | - | - | - | - | $2,101 | - |
$(-343) (-6,726) kWh |
$141,843 31,949 MMBtu |
- - Tgal |
- - $ |
$2,101 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT |
Savings: $113,328 Cost: $400,000 |
$70,992 | 1,392,000 | $42,336 | 9,600 | - | - | - | - | - | - |
$70,992 1,392,000 kWh |
$42,336 9,600 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $23,341 Cost: $80,215 |
$20,655 | 405,000 | - | - | - | - | $2,686 | - | - | - |
$20,655 405,000 kWh |
- - MMBtu |
- - Tgal |
$2,686 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $13,813 Cost: $2,025 |
$13,813 | 270,840 | - | - | - | - | - | - | - | - |
$13,813 270,840 kWh |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $4,651 Cost: $1,240 |
$4,651 | 91,200 | - | - | - | - | - | - | - | - |
$4,651 91,200 kWh |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $4,427 Cost: $600 |
$4,427 | 86,800 | - | - | - | - | - | - | - | - |
$4,427 86,800 kWh |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,305 Cost: $3,530 |
- | - | $1,305 | 296 | - | - | - | - | - | - |
- - kWh |
$1,305 296 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $647,805 Cost: $744,394 |
$114,195 | 2,239,114 | $185,484 | 41,845 | $7,831 | 1,728,000 | $338,194 | - | $2,101 | - | $114,195 2,239,114 kWh |
$185,484 41,845 MMBtu |
$7,831 1,728,000 Tgal |
$338,194 - $ |
$2,101 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $19,769 Cost: $6,795 |
$18,464 | 362,040 | $1,305 | 296 | - | - | - | - | - | - | $18,464 362,040 kWh |
$1,305 296 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | MMBtu | $ | Tgal | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Natural Gas | Water Disposal | Ancillary Material Cost | Water Consumption | Electricity Usage | Natural Gas | Water Disposal | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||