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IAC Assessment: UD0713
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IAC Assessment: UD0713
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Temperature Sensors, controls, and electrical switches
NAICS 334512 - Automatic Environmental Control Manufacturing for Residential, Commercial, and Appliance Use
SIC 3822 - Environmental Controls
Sales $50,000,000-$100,000,000
# of Employees 950
Plant Area (Sq.Ft.) 320,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,401,294 26,141,880 kWh $0.05
Electricity Demand $248,273 4,085 kW-months/year $60.78
Natural Gas $301,254 43,977 MMBtu $6.85
TOTAL ENERGY COSTS $2,001,246
RECOMMENDED SAVINGS* $203,498 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,381
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$84,867
Cost:
$94,373
$74,113 1,453,200 $10,754 2,076 - - - - $74,113
1,453,200
kWh
$10,754
2,076
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$64,754
Cost:
$2,500
$56,549 1,108,800 $8,205 1,584 - - - - $56,549
1,108,800
kWh
$8,205
1,584
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,435
Cost:
$41,783
$18,421 361,200 $2,673 516 - - $341 - $18,421
361,200
kWh
$2,673
516
kW-months/year
-
-
MMBtu
$341
-
$
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$15,628
Cost:
$3,900
$12,306 241,300 - - $3,322 485 - - $12,306
241,300
kWh
-
-
kW-months/year
$3,322
485
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,868
Cost:
$22,600
- - - - $9,868 1,441 - - -
-
kWh
-
-
kW-months/year
$9,868
1,441
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,925
Cost:
$200
- - - - $5,925 865 - - -
-
kWh
-
-
kW-months/year
$5,925
865
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,021
Cost:
$3,807
$803 15,750 $218 42 - - - - $803
15,750
kWh
$218
42
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$203,498
Cost:
$169,163
$162,192 3,180,250 $21,850 4,218 $19,115 2,791 $341 - $162,192
3,180,250
kWh
$21,850
4,218
kW-months/year
$19,115
2,791
MMBtu
$341
-
$
TOTAL IMPLEMENTED Savings:
$28,381
Cost:
$45,790
$19,224 376,950 $2,891 558 $5,925 865 $341 - $19,224
376,950
kWh
$2,891
558
kW-months/year
$5,925
865
MMBtu
$341
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost