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IAC Assessment: UD0715
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IAC Assessment: UD0715
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Aircraft Components - Generators, Converters, Controllers
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 200,000
Annual Production 120,000 Pieces
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,166 8,708,232 kWh $0.03
Electricity Demand $267,657 20,508 kW-months/year $13.05
Natural Gas $23,640 2,515 MMBtu $9.40
TOTAL ENERGY COSTS $548,607
RECOMMENDED SAVINGS* $71,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,129
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,797
Cost:
$53,464
$14,343 531,216 $9,865 744 - - - - - - $589 - $14,343
531,216
kWh
$9,865
744
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$589
-
$
02: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$21,170
Cost:
$62,500
- - - - $21,170 - - - - - - - -
-
kWh
-
-
kW-months/year
$21,170
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,402
Cost:
$100
$3,965 146,880 $3,182 240 - - $10,255 1,091 - - - - $3,965
146,880
kWh
$3,182
240
kW-months/year
-
-
$
$10,255
1,091
MMBtu
-
-
Tgal
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,597
Cost:
$500
- - - - - - $1,974 210 $623 153,340 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,974
210
MMBtu
$623
153,340
Tgal
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,021
Cost:
-
- - - - - - $2,021 215 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,021
215
MMBtu
-
-
Tgal
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,689
Cost:
-
$1,689 62,546 - - - - - - - - - - $1,689
62,546
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$781
Cost:
$340
$463 17,136 $318 24 - - - - - - - - $463
17,136
kWh
$318
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$781
Cost:
$130
$463 17,136 $318 24 - - - - - - - - $463
17,136
kWh
$318
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$531
Cost:
-
$213 7,883 $318 24 - - - - - - - - $213
7,883
kWh
$318
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$71,769
Cost:
$117,034
$21,136 782,797 $14,001 1,056 $21,170 - $14,250 1,516 $623 153,340 $589 - $21,136
782,797
kWh
$14,001
1,056
kW-months/year
$21,170
-
$
$14,250
1,516
MMBtu
$623
153,340
Tgal
$589
-
$
TOTAL IMPLEMENTED Savings:
$48,129
Cost:
$54,404
$18,984 703,115 $13,683 1,032 - - $14,250 1,516 $623 153,340 $589 - $18,984
703,115
kWh
$13,683
1,032
kW-months/year
-
-
$
$14,250
1,516
MMBtu
$623
153,340
Tgal
$589
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes