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IAC Assessment: UD0719
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IAC Assessment: UD0719
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Plastic Injected Products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 260
Plant Area (Sq.Ft.) 185,000
Annual Production 11,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,428 5,295,620 kWh $0.03
Electricity Demand $134,283 12,588 kW-months/year $10.67
Natural Gas $50,296 6,133 MMBtu $8.20
TOTAL ENERGY COSTS $341,323
RECOMMENDED SAVINGS* $92,929 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,305
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Other Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$41,821
Cost:
$11,000
$41,821 1,493,617 - - - - - - - - $41,821
1,493,617
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$25,553
Cost:
$24,000
- - - - $25,553 - - - - - -
-
kWh
-
-
kW-months/year
$25,553
-
$
-
-
MMBtu
-
-
$
03: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$13,165
Cost:
$20,000
- - - - $14,165 - - - $(-1,000) - -
-
kWh
-
-
kW-months/year
$14,165
-
$
-
-
MMBtu
$(-1,000)
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,580
Cost:
$4,800
- - - - $3,580 - - - - - -
-
kWh
-
-
kW-months/year
$3,580
-
$
-
-
MMBtu
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,455
Cost:
$12,060
$2,260 80,728 $1,195 116 - - - - - - $2,260
80,728
kWh
$1,195
116
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,173
Cost:
$3,498
$1,252 44,725 $921 84 - - - - - - $1,252
44,725
kWh
$921
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$1,102
Cost:
$75
$635 22,680 $467 48 - - - - - - $635
22,680
kWh
$467
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$583
Cost:
-
$336 12,000 $247 24 - - - - - - $336
12,000
kWh
$247
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$583
Cost:
$20
$336 12,000 $247 24 - - - - - - $336
12,000
kWh
$247
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$485
Cost:
$970
$1,626 33,938 - - - - $(-1,141) 116 - - $1,626
33,938
kWh
-
-
kW-months/year
-
-
$
$(-1,141)
116
MMBtu
-
-
$
11: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$429
Cost:
-
- - - - $429 - - - - - -
-
kWh
-
-
kW-months/year
$429
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$92,929
Cost:
$76,423
$48,266 1,699,688 $3,077 296 $43,727 - $(-1,141) 116 $(-1,000) - $48,266
1,699,688
kWh
$3,077
296
kW-months/year
$43,727
-
$
$(-1,141)
116
MMBtu
$(-1,000)
-
$
TOTAL IMPLEMENTED Savings:
$18,305
Cost:
$32,155
$3,231 115,408 $1,909 188 $14,165 - - - $(-1,000) - $3,231
115,408
kWh
$1,909
188
kW-months/year
$14,165
-
$
-
-
MMBtu
$(-1,000)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Other Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Other Gas Personnel Changes