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IAC Assessment: UD0725
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IAC Assessment: UD0725
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Cold Roll Round Steel Products
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 5,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,439 3,133,919 kWh $0.05
Electricity Demand $11,688 9,780 kW-months/year $1.20
Natural Gas $124,303 18,612 MMBtu $6.68
TOTAL ENERGY COSTS $286,796
RECOMMENDED SAVINGS* $85,414 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,706
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$45,000
Cost:
$50,000
- - - - - - - - $45,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$45,000
-
gal
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,989
Cost:
$792
$7,722 214,500 $3,267 468 - - - - - - - - $7,722
214,500
kWh
$3,267
468
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,863
Cost:
$28,350
$1,891 39,200 $503 72 - - $4,469 669 - - - - $1,891
39,200
kWh
$503
72
kW-months/year
-
-
$
$4,469
669
MMBtu
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,772
Cost:
$18,444
$3,905 110,000 $1,675 240 - - - - - - $192 - $3,905
110,000
kWh
$1,675
240
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$192
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,315
Cost:
$1,320
- - - - - - $4,315 646 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,315
646
MMBtu
-
-
gal
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,269
Cost:
$3,192
- - - - - - $4,269 639 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,269
639
MMBtu
-
-
gal
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,254
Cost:
$10,800
- - - - $3,254 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,254
-
$
-
-
MMBtu
-
-
gal
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,968
Cost:
-
- - $1,968 282 - - - - - - - - -
-
kWh
$1,968
282
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,788
Cost:
$728
$1,420 39,444 $368 53 - - - - - - - - $1,420
39,444
kWh
$368
53
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$632
Cost:
$1,170
$444 12,320 $188 27 - - - - - - - - $444
12,320
kWh
$188
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$564
Cost:
$296
$396 11,000 $168 24 - - - - - - - - $396
11,000
kWh
$168
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$85,414
Cost:
$115,092
$15,778 426,464 $8,137 1,166 $3,254 - $13,053 1,954 $45,000 - $192 - $15,778
426,464
kWh
$8,137
1,166
kW-months/year
$3,254
-
$
$13,053
1,954
MMBtu
$45,000
-
gal
$192
-
$
TOTAL IMPLEMENTED Savings:
$20,706
Cost:
$48,842
$7,216 188,644 $4,514 647 - - $8,784 1,315 - - $192 - $7,216
188,644
kWh
$4,514
647
kW-months/year
-
-
$
$8,784
1,315
MMBtu
-
-
gal
$192
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost