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IAC Assessment: UD0727
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IAC Assessment: UD0727
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IAC Center University of Dayton
Assessment Year 2005
Principal Product nitrogen manifolds and gas springs
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 68,000
Annual Production 1,931 Pieces
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,528 2,581,120 kWh $0.06
Electricity Demand $62,897 5,436 kW-months/year $11.57
Natural Gas $19,403 4,059 MMBtu $4.78
TOTAL ENERGY COSTS $242,828
RECOMMENDED SAVINGS* $101,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,043
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$41,013
Cost:
-
- - - - - - - - $41,013 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$41,013
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,195
Cost:
$31,250
$14,383 319,619 $9,912 516 - - $900 - - - $14,383
319,619
kWh
$9,912
516
kW-months/year
-
-
MMBtu
$900
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$12,030
Cost:
-
- - - - $12,030 1,467 - - - - -
-
kWh
-
-
kW-months/year
$12,030
1,467
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,196
Cost:
$15,000
$1,776 39,465 $761 36 $7,659 934 - - - - $1,776
39,465
kWh
$761
36
kW-months/year
$7,659
934
MMBtu
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,131
Cost:
-
$4,131 91,800 - - - - - - - - $4,131
91,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,921
Cost:
-
$2,123 47,206 $1,798 96 - - - - - - $2,123
47,206
kWh
$1,798
96
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,776
Cost:
$1,448
$1,088 24,184 $1,688 84 - - - - - - $1,088
24,184
kWh
$1,688
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,199
Cost:
$4,158
$424 9,425 $775 41 - - - - - - $424
9,425
kWh
$775
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$781
Cost:
$340
$463 17,136 $318 24 - - - - - - $463
17,136
kWh
$318
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$354
Cost:
-
$220 4,889 $134 24 - - - - - - $220
4,889
kWh
$134
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$101,596
Cost:
$52,196
$24,608 553,724 $15,386 821 $19,689 2,401 $900 - $41,013 - $24,608
553,724
kWh
$15,386
821
kW-months/year
$19,689
2,401
MMBtu
$900
-
$
$41,013
-
$
TOTAL IMPLEMENTED Savings:
$100,043
Cost:
$48,038
$23,964 539,410 $14,477 756 $19,689 2,401 $900 - $41,013 - $23,964
539,410
kWh
$14,477
756
kW-months/year
$19,689
2,401
MMBtu
$900
-
$
$41,013
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost