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IAC Assessment: UD0729
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IAC Assessment: UD0729
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Automobile Parts and Accessories/Appliance Products
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 447,100
Annual Production 36,943,475 Pieces
Production Hrs. Annual 8,112
Location (State) Oh
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $508,141 19,622,585 kWh $0.03
Electricity Demand $485,103 37,956 kW-months/year $12.78
Natural Gas $1,405,144 187,528 MMBtu $7.49
TOTAL ENERGY COSTS $2,526,002
RECOMMENDED SAVINGS* $569,102 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,166
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$256,000
Cost:
$110,000
- - - - - - $256,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$256,000
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$113,219
Cost:
$13,700
- - - - $113,219 15,116 - - -
-
kWh
-
-
kW-months/year
$113,219
15,116
MMBtu
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$99,594
Cost:
-
- - - - $99,594 13,297 - - -
-
kWh
-
-
kW-months/year
$99,594
13,297
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$55,514
Cost:
-
$30,076 1,115,770 $22,246 1,716 - - $3,192 - $30,076
1,115,770
kWh
$22,246
1,716
kW-months/year
-
-
MMBtu
$3,192
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$19,115
Cost:
-
$19,115 735,186 - - - - - - $19,115
735,186
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,374
Cost:
$1,725
$6,538 251,472 $4,836 372 - - - - $6,538
251,472
kWh
$4,836
372
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$8,190
Cost:
$2,250
$4,708 181,076 $3,482 264 - - - - $4,708
181,076
kWh
$3,482
264
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,187
Cost:
$4,650
$1,691 65,054 $2,496 192 - - - - $1,691
65,054
kWh
$2,496
192
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,422
Cost:
-
$817 31,434 $605 47 - - - - $817
31,434
kWh
$605
47
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$487
Cost:
-
- - - - $487 65 - - -
-
kWh
-
-
kW-months/year
$487
65
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$569,102
Cost:
$132,325
$62,945 2,379,992 $33,665 2,591 $213,300 28,478 $259,192 - $62,945
2,379,992
kWh
$33,665
2,591
kW-months/year
$213,300
28,478
MMBtu
$259,192
-
$
TOTAL IMPLEMENTED Savings:
$39,166
Cost:
$3,975
$30,361 1,167,734 $8,318 636 $487 65 - - $30,361
1,167,734
kWh
$8,318
636
kW-months/year
$487
65
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes