IAC logo
IAC Assessment: UD0729
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0729
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2005
Principal Product Automobile Parts and Accessories/Appliance Products
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 447,100
Annual Production 36,943,475 Pieces
Production Hrs. Annual 8,112
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $508,141 19,622,585 kWh $0.03
Electricity Demand $485,103 37,956 kW-months/year $12.78
Natural Gas $1,405,144 187,528 MMBtu $7.49
TOTAL ENERGY COSTS $2,526,002
RECOMMENDED SAVINGS* $569,102 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,166
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$256,000
Cost:
$110,000
- - - - - - $256,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$256,000
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$113,219
Cost:
$13,700
- - - - $113,219 15,116 - - -
-
kWh
-
-
kW-months/year
$113,219
15,116
MMBtu
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$99,594
Cost:
-
- - - - $99,594 13,297 - - -
-
kWh
-
-
kW-months/year
$99,594
13,297
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$55,514
Cost:
-
$30,076 1,115,770 $22,246 1,716 - - $3,192 - $30,076
1,115,770
kWh
$22,246
1,716
kW-months/year
-
-
MMBtu
$3,192
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$19,115
Cost:
-
$19,115 735,186 - - - - - - $19,115
735,186
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,374
Cost:
$1,725
$6,538 251,472 $4,836 372 - - - - $6,538
251,472
kWh
$4,836
372
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$8,190
Cost:
$2,250
$4,708 181,076 $3,482 264 - - - - $4,708
181,076
kWh
$3,482
264
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,187
Cost:
$4,650
$1,691 65,054 $2,496 192 - - - - $1,691
65,054
kWh
$2,496
192
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,422
Cost:
-
$817 31,434 $605 47 - - - - $817
31,434
kWh
$605
47
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$487
Cost:
-
- - - - $487 65 - - -
-
kWh
-
-
kW-months/year
$487
65
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$569,102
Cost:
$132,325
$62,945 2,379,992 $33,665 2,591 $213,300 28,478 $259,192 - $62,945
2,379,992
kWh
$33,665
2,591
kW-months/year
$213,300
28,478
MMBtu
$259,192
-
$
TOTAL IMPLEMENTED Savings:
$39,166
Cost:
$3,975
$30,361 1,167,734 $8,318 636 $487 65 - - $30,361
1,167,734
kWh
$8,318
636
kW-months/year
$487
65
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes