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IAC Assessment: UD0733
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IAC Assessment: UD0733
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Mechanical Metal Forming Presses
NAICS 333517 - Machine Tool Manufacturing
SIC 3542 - Machine Tools, Metal Forming Types
Sales $50,000,000-$100,000,000
# of Employees 485
Plant Area (Sq.Ft.) 614,000
Annual Production 80 Pieces
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $915,159 21,093,062 kWh $0.04
Natural Gas $436,165 50,028 MMBtu $8.72
TOTAL ENERGY COSTS $1,378,470
RECOMMENDED SAVINGS* $332,771 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $322,450
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$252,912
Cost:
$3,750
- - - - $252,912 21,076 - - - - - - -
-
kWh
-
-
kW-months/year
$252,912
21,076
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,973
Cost:
$29,659
$20,195 696,384 $9,568 1,116 - - - - $3,210 - - - $20,195
696,384
kWh
$9,568
1,116
kW-months/year
-
-
MMBtu
-
-
gal
$3,210
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,688
Cost:
$59,616
$13,463 464,256 $6,398 744 - - - - $827 - - - $13,463
464,256
kWh
$6,398
744
kW-months/year
-
-
MMBtu
-
-
gal
$827
-
$
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$8,505
Cost:
$5,000
- - - - - - $6,300 315 $2,205 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,300
315
gal
$2,205
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,125
Cost:
-
$3,474 119,808 $1,651 192 - - - - - - - - $3,474
119,808
kWh
$1,651
192
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$4,136
Cost:
-
$1,969 67,893 $2,167 252 - - - - - - - - $1,969
67,893
kWh
$2,167
252
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,883
Cost:
-
$1,954 67,392 $929 108 - - - - - - - - $1,954
67,392
kWh
$929
108
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,035
Cost:
-
- - - - - - - - - - $2,035 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$2,035
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,735
Cost:
-
$961 33,150 $774 90 - - - - - - - - $961
33,150
kWh
$774
90
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,267
Cost:
-
$854 29,952 $413 48 - - - - - - - - $854
29,952
kWh
$413
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$512
Cost:
$2,200
$347 11,981 $165 19 - - - - - - - - $347
11,981
kWh
$165
19
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$332,771
Cost:
$100,225
$43,217 1,490,816 $22,065 2,569 $252,912 21,076 $6,300 315 $6,242 - $2,035 - $43,217
1,490,816
kWh
$22,065
2,569
kW-months/year
$252,912
21,076
MMBtu
$6,300
315
gal
$6,242
-
$
$2,035
-
$
TOTAL IMPLEMENTED Savings:
$322,450
Cost:
$100,225
$38,440 1,325,579 $18,556 2,161 $252,912 21,076 $6,300 315 $6,242 - - - $38,440
1,325,579
kWh
$18,556
2,161
kW-months/year
$252,912
21,076
MMBtu
$6,300
315
gal
$6,242
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost