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IAC Assessment: UD0734
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IAC Assessment: UD0734
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Aircraft Components
NAICS 339993 - Fastener, Button, Needle, and Pin Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 55,980
Annual Production 450,000,000 Units
Production Hrs. Annual 4,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,153 1,479,149 kWh $0.08
Electricity Demand $23,872 4,656 kW-months/year $5.13
Natural Gas $18,325 1,600 MMBtu $11.45
TOTAL ENERGY COSTS $168,661
RECOMMENDED SAVINGS* $29,090 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,713
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,890
Cost:
$19,500
$6,508 74,800 $1,397 204 $(-15) - $6,508
74,800
kWh
$1,397
204
kW-months/year
$(-15)
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,301
Cost:
-
$4,364 50,160 $937 137 - - $4,364
50,160
kWh
$937
137
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,023
Cost:
$1,900
$3,287 37,787 $740 108 $(-4) - $3,287
37,787
kWh
$740
108
kW-months/year
$(-4)
-
$
04: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$2,800
Cost:
-
$2,800 59,444 - - - - $2,800
59,444
kWh
-
-
kW-months/year
-
-
$
05: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$2,510
Cost:
-
$2,510 25,104 - - - - $2,510
25,104
kWh
-
-
kW-months/year
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,141
Cost:
$3,500
$1,750 47,304 $391 65 - - $1,750
47,304
kWh
$391
65
kW-months/year
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,798
Cost:
$8,041
$1,545 17,765 $253 37 - - $1,545
17,765
kWh
$253
37
kW-months/year
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$935
Cost:
-
$766 8,800 $169 24 - - $766
8,800
kWh
$169
24
kW-months/year
-
-
$
09: 2.7314 REDUCE VENTILATION AIR Savings:
$750
Cost:
-
$527 2,230 $223 46 - - $527
2,230
kWh
$223
46
kW-months/year
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$477
Cost:
$275
$381 4,379 $96 14 - - $381
4,379
kWh
$96
14
kW-months/year
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$465
Cost:
$53
$383 4,400 $82 12 - - $383
4,400
kWh
$82
12
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$29,090
Cost:
$33,269
$24,821 332,173 $4,288 647 $(-19) - $24,821
332,173
kWh
$4,288
647
kW-months/year
$(-19)
-
$
TOTAL IMPLEMENTED Savings:
$20,713
Cost:
$29,769
$17,941 225,909 $2,791 421 $(-19) - $17,941
225,909
kWh
$2,791
421
kW-months/year
$(-19)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes