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IAC Assessment: UD0735
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IAC Assessment: UD0735
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Caskets
NAICS 339995 - Burial Casket Manufacturing
SIC 3995 - Burial Caskets
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 175,000
Annual Production 73,000 Pieces
Production Hrs. Annual 4,500
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,353 6,315,764 kWh $0.02
Electricity Demand $239,725 17,016 kW-months/year $14.09
Natural Gas $730,082 62,478 MMBtu $11.69
TOTAL ENERGY COSTS $1,088,160
RECOMMENDED SAVINGS* $369,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $264,148
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$212,325
Cost:
$9,000
- - - - - - $212,325 18,431 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$212,325
18,431
MMBtu
-
-
$
-
-
Tgal
02: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$36,368
Cost:
$5,000
- - - - $37,368 - - - $(-1,000) - - - -
-
kWh
-
-
kW-months/year
$37,368
-
$
-
-
MMBtu
$(-1,000)
-
$
-
-
Tgal
03: 2.4311 RECOVER MECHANICAL ENERGY Savings:
$33,450
Cost:
$32
- - - - - - $33,450 3,077 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$33,450
3,077
MMBtu
-
-
$
-
-
Tgal
04: 2.7314 REDUCE VENTILATION AIR Savings:
$38,385
Cost:
-
- - - - - - $38,385 3,332 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$38,385
3,332
MMBtu
-
-
$
-
-
Tgal
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$14,908
Cost:
$5,056
$(-242) (-11,520) $(-440) (-31) - - $15,590 1,353 - - - - $(-242)
(-11,520)
kWh
$(-440)
(-31)
kW-months/year
-
-
$
$15,590
1,353
MMBtu
-
-
$
-
-
Tgal
06: 2.7122 DISCONNECT BALLASTS Savings:
$9,527
Cost:
$1,440
$3,379 160,911 $6,148 432 - - - - - - - - $3,379
160,911
kWh
$6,148
432
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,203
Cost:
$21,789
$1,707 81,287 $3,496 348 - - - - - - - - $1,707
81,287
kWh
$3,496
348
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,043
Cost:
$9,000
$4,043 192,500 - - - - - - - - - - $4,043
192,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.2532 USE ONLY AMOUNT OF AIR NECESSARY TO PREVENT EXPLOSION HAZARD Savings:
$3,767
Cost:
$700
- - - - - - $3,767 327 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,767
327
MMBtu
-
-
$
-
-
Tgal
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,932
Cost:
-
$1,040 49,500 $1,892 132 - - - - - - - - $1,040
49,500
kWh
$1,892
132
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,665
Cost:
-
$945 45,000 $1,720 120 - - - - - - - - $945
45,000
kWh
$1,720
120
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
12: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$2,635
Cost:
$1,000
- - - - - - - - - - $2,635 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$2,635
-
Tgal
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,293
Cost:
-
$806 38,400 $1,487 108 - - - - - - - - $806
38,400
kWh
$1,487
108
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
14: 2.7134 USE PHOTOCELL CONTROLS Savings:
$733
Cost:
$308
$184 11,440 $549 66 - - - - - - - - $184
11,440
kWh
$549
66
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
15: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$376
Cost:
$214
$376 17,920 - - - - - - - - - - $376
17,920
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
16: 2.2511 INSULATE BARE EQUIPMENT Savings:
$245
Cost:
$110
- - - - - - $245 21 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$245
21
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$369,855
Cost:
$53,649
$12,238 585,438 $14,852 1,175 $37,368 - $303,762 26,541 $(-1,000) - $2,635 - $12,238
585,438
kWh
$14,852
1,175
kW-months/year
$37,368
-
$
$303,762
26,541
MMBtu
$(-1,000)
-
$
$2,635
-
Tgal
TOTAL IMPLEMENTED Savings:
$264,148
Cost:
$32,679
$6,215 298,638 $11,913 966 - - $246,020 21,529 - - - - $6,215
298,638
kWh
$11,913
966
kW-months/year
-
-
$
$246,020
21,529
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption