Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Hydrotope, sulfonic acids |
| NAICS | 325613 - Surface Active Agent Manufacturing |
| SIC | 2843 - Surface Active Agents |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 48 |
| Plant Area (Sq.Ft.) | 274,428 |
| Annual Production | 140,000,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $229,681 | 5,035,300 | kWh | $0.05 |
| Electricity Demand | $125,850 | 9,708 | kW-months/year | $12.96 |
| Natural Gas | $1,182,859 | 156,798 | MMBtu | $7.54 |
| TOTAL ENERGY COSTS | $1,551,630 | |||
| RECOMMENDED SAVINGS* | $878,482 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $324,794 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $511,635 Cost: $1,058,400 |
- | - | - | - | $16,807 | 1,750 | - | - | $494,828 | - |
- - kWh |
- - kW-months/year |
$16,807 1,750 MMBtu |
- - gal |
$494,828 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $151,099 Cost: $230,000 |
- | - | - | - | $141,974 | 16,822 | - | - | $9,125 | - |
- - kWh |
- - kW-months/year |
$141,974 16,822 MMBtu |
- - gal |
$9,125 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $36,074 Cost: $28,000 |
- | - | - | - | $35,448 | 4,200 | $626 | 280,536 | - | - |
- - kWh |
- - kW-months/year |
$35,448 4,200 MMBtu |
$626 280,536 gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $35,184 Cost: $14,041 |
- | - | - | - | $35,184 | 4,169 | - | - | - | - |
- - kWh |
- - kW-months/year |
$35,184 4,169 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $32,384 Cost: $28,000 |
- | - | - | - | $32,384 | 3,387 | - | - | - | - |
- - kWh |
- - kW-months/year |
$32,384 3,387 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $29,264 Cost: $40,000 |
- | - | - | - | $29,264 | 3,467 | - | - | - | - |
- - kWh |
- - kW-months/year |
$29,264 3,467 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $14,596 Cost: $6,878 |
- | - | - | - | $14,596 | 1,729 | - | - | - | - |
- - kWh |
- - kW-months/year |
$14,596 1,729 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2123 INSULATE FEEDWATER TANK |
Savings: $12,187 Cost: $6,825 |
- | - | - | - | $12,187 | 1,444 | - | - | - | - |
- - kWh |
- - kW-months/year |
$12,187 1,444 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $11,892 Cost: $240 |
- | - | - | - | $11,892 | 1,409 | - | - | - | - |
- - kWh |
- - kW-months/year |
$11,892 1,409 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $9,947 Cost: $15,000 |
$463 | 8,900 | $9,484 | 534 | - | - | - | - | - | - |
$463 8,900 kWh |
$9,484 534 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.4113 TREAT AND REUSE RINSE WATERS |
Savings: $9,788 Cost: $10,000 |
- | - | - | - | - | - | $9,788 | 4,384,028 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$9,788 4,384,028 gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $9,612 Cost: $26,000 |
$6,559 | 126,144 | $3,053 | 173 | - | - | - | - | - | - |
$6,559 126,144 kWh |
$3,053 173 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $7,098 Cost: - |
- | - | - | - | $7,098 | 841 | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,098 841 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $4,542 Cost: - |
$3,058 | 58,800 | $1,484 | 84 | - | - | - | - | - | - |
$3,058 58,800 kWh |
$1,484 84 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,790 Cost: - |
$1,223 | 23,520 | $567 | 34 | - | - | - | - | - | - |
$1,223 23,520 kWh |
$567 34 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $1,390 Cost: $2,800 |
- | - | - | - | $1,367 | 162 | $23 | 10,472 | - | - |
- - kWh |
- - kW-months/year |
$1,367 162 MMBtu |
$23 10,472 gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $878,482 Cost: $1,466,184 |
$11,303 | 217,364 | $14,588 | 825 | $338,201 | 39,380 | $10,437 | 4,675,036 | $503,953 | - | $11,303 217,364 kWh |
$14,588 825 kW-months/year |
$338,201 39,380 MMBtu |
$10,437 4,675,036 gal |
$503,953 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $324,794 Cost: $373,106 |
$6,559 | 126,144 | $3,053 | 173 | $305,431 | 35,739 | $626 | 280,536 | $9,125 | - | $6,559 126,144 kWh |
$3,053 173 kW-months/year |
$305,431 35,739 MMBtu |
$626 280,536 gal |
$9,125 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||