IAC logo
IAC Assessment: UD0736
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0736
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2006
Principal Product Hydrotope, sulfonic acids
NAICS 325613 - Surface Active Agent Manufacturing
SIC 2843 - Surface Active Agents
Sales $10,000,000-$50,000,000
# of Employees 48
Plant Area (Sq.Ft.) 274,428
Annual Production 140,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $229,681 5,035,300 kWh $0.05
Electricity Demand $125,850 9,708 kW-months/year $12.96
Natural Gas $1,182,859 156,798 MMBtu $7.54
TOTAL ENERGY COSTS $1,551,630
RECOMMENDED SAVINGS* $878,482 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $324,794
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$511,635
Cost:
$1,058,400
- - - - $16,807 1,750 - - $494,828 - -
-
kWh
-
-
kW-months/year
$16,807
1,750
MMBtu
-
-
gal
$494,828
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$151,099
Cost:
$230,000
- - - - $141,974 16,822 - - $9,125 - -
-
kWh
-
-
kW-months/year
$141,974
16,822
MMBtu
-
-
gal
$9,125
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$36,074
Cost:
$28,000
- - - - $35,448 4,200 $626 280,536 - - -
-
kWh
-
-
kW-months/year
$35,448
4,200
MMBtu
$626
280,536
gal
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$35,184
Cost:
$14,041
- - - - $35,184 4,169 - - - - -
-
kWh
-
-
kW-months/year
$35,184
4,169
MMBtu
-
-
gal
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$32,384
Cost:
$28,000
- - - - $32,384 3,387 - - - - -
-
kWh
-
-
kW-months/year
$32,384
3,387
MMBtu
-
-
gal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$29,264
Cost:
$40,000
- - - - $29,264 3,467 - - - - -
-
kWh
-
-
kW-months/year
$29,264
3,467
MMBtu
-
-
gal
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,596
Cost:
$6,878
- - - - $14,596 1,729 - - - - -
-
kWh
-
-
kW-months/year
$14,596
1,729
MMBtu
-
-
gal
-
-
$
08: 2.2123 INSULATE FEEDWATER TANK Savings:
$12,187
Cost:
$6,825
- - - - $12,187 1,444 - - - - -
-
kWh
-
-
kW-months/year
$12,187
1,444
MMBtu
-
-
gal
-
-
$
09: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$11,892
Cost:
$240
- - - - $11,892 1,409 - - - - -
-
kWh
-
-
kW-months/year
$11,892
1,409
MMBtu
-
-
gal
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,947
Cost:
$15,000
$463 8,900 $9,484 534 - - - - - - $463
8,900
kWh
$9,484
534
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$9,788
Cost:
$10,000
- - - - - - $9,788 4,384,028 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,788
4,384,028
gal
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,612
Cost:
$26,000
$6,559 126,144 $3,053 173 - - - - - - $6,559
126,144
kWh
$3,053
173
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,098
Cost:
-
- - - - $7,098 841 - - - - -
-
kWh
-
-
kW-months/year
$7,098
841
MMBtu
-
-
gal
-
-
$
14: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,542
Cost:
-
$3,058 58,800 $1,484 84 - - - - - - $3,058
58,800
kWh
$1,484
84
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,790
Cost:
-
$1,223 23,520 $567 34 - - - - - - $1,223
23,520
kWh
$567
34
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
16: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,390
Cost:
$2,800
- - - - $1,367 162 $23 10,472 - - -
-
kWh
-
-
kW-months/year
$1,367
162
MMBtu
$23
10,472
gal
-
-
$
TOTAL RECOMMENDED Savings:
$878,482
Cost:
$1,466,184
$11,303 217,364 $14,588 825 $338,201 39,380 $10,437 4,675,036 $503,953 - $11,303
217,364
kWh
$14,588
825
kW-months/year
$338,201
39,380
MMBtu
$10,437
4,675,036
gal
$503,953
-
$
TOTAL IMPLEMENTED Savings:
$324,794
Cost:
$373,106
$6,559 126,144 $3,053 173 $305,431 35,739 $626 280,536 $9,125 - $6,559
126,144
kWh
$3,053
173
kW-months/year
$305,431
35,739
MMBtu
$626
280,536
gal
$9,125
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes