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IAC Assessment: UD0739
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IAC Assessment: UD0739
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Metal Fabrication
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 39
Plant Area (Sq.Ft.) 60,000
Annual Production 245,000 Pieces
Production Hrs. Annual 3,168
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,649 976,500 kWh $0.03
Electricity Demand $43,367 3,276 kW-months/year $13.24
Natural Gas $21,742 2,710 MMBtu $8.02
TOTAL ENERGY COSTS $96,758
RECOMMENDED SAVINGS* $66,927 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,276
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.6320 CHANGE OPERATING CONDITIONS Savings:
$41,626
Cost:
$4,000
- - - - - - $12,670 - $28,956 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,670
-
$
$28,956
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,417
Cost:
$3,300
- - - - $11,417 920 - - - - -
-
kWh
-
-
kW-months/year
$11,417
920
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,822
Cost:
$23,400
$2,403 65,894 $3,309 252 - - $110 - - - $2,403
65,894
kWh
$3,309
252
kW-months/year
-
-
MMBtu
$110
-
$
-
-
$
04: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$3,397
Cost:
-
- - - - $3,397 273 - - - - -
-
kWh
-
-
kW-months/year
$3,397
273
MMBtu
-
-
$
-
-
$
05: 4.5120 CONDENSE OPERATION INTO ONE BUILDING Savings:
$1,391
Cost:
$30
$208 6,627 $500 38 $683 55 - - - - $208
6,627
kWh
$500
38
kW-months/year
$683
55
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,049
Cost:
$387
$400 12,913 $649 48 - - - - - - $400
12,913
kWh
$649
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$873
Cost:
$1,900
$333 10,746 $540 36 - - - - - - $333
10,746
kWh
$540
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$600
Cost:
-
$229 7,380 $371 24 - - - - - - $229
7,380
kWh
$371
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$539
Cost:
$540
$93 2,957 $446 34 - - - - - - $93
2,957
kWh
$446
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$109
Cost:
-
- - - - $109 9 - - - - -
-
kWh
-
-
kW-months/year
$109
9
MMBtu
-
-
$
-
-
$
11: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$104
Cost:
-
- - - - $104 8 - - - - -
-
kWh
-
-
kW-months/year
$104
8
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$66,927
Cost:
$33,557
$3,666 106,517 $5,815 432 $15,710 1,265 $12,780 - $28,956 - $3,666
106,517
kWh
$5,815
432
kW-months/year
$15,710
1,265
MMBtu
$12,780
-
$
$28,956
-
$
TOTAL IMPLEMENTED Savings:
$48,276
Cost:
$4,417
$837 26,920 $1,520 110 $4,293 345 $12,670 - $28,956 - $837
26,920
kWh
$1,520
110
kW-months/year
$4,293
345
MMBtu
$12,670
-
$
$28,956
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product