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IAC Assessment: UD0740
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IAC Assessment: UD0740
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Automatic Interior Trim/Steering Wheels/Airbags
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3079 -
Sales $100,000,000-$500,000,000
# of Employees 700
Plant Area (Sq.Ft.) 465,000
Annual Production 19,700,000 Units
Production Hrs. Annual 6,360
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $898,306 34,350,596 kWh $0.03
Electricity Demand $838,180 5,466 kW-months/year $153.34
Natural Gas $367,660 42,248 MMBtu $8.70
TOTAL ENERGY COSTS $2,173,839
RECOMMENDED SAVINGS* $367,807 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $231,267
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$65,164
Cost:
$258,960
$31,495 1,431,611 $29,551 2,700 - - - - $4,118 - $31,495
1,431,611
kWh
$29,551
2,700
kW-months/year
-
-
MMBtu
-
-
$
$4,118
-
$
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$107,569
Cost:
$256,000
$54,401 2,472,768 $53,168 4,860 - - - - - - $54,401
2,472,768
kWh
$53,168
4,860
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$56,879
Cost:
$252,100
$7,768 356,000 $8,739 804 - - $40,372 - - - $7,768
356,000
kWh
$8,739
804
kW-months/year
-
-
MMBtu
$40,372
-
$
-
-
$
04: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$45,101
Cost:
$17,030
- - - - $45,101 5,184 - - - - -
-
kWh
-
-
kW-months/year
$45,101
5,184
MMBtu
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$42,737
Cost:
-
$3,891 176,887 - - $38,846 4,465 - - - - $3,891
176,887
kWh
-
-
kW-months/year
$38,846
4,465
MMBtu
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,847
Cost:
$52,400
$7,040 320,000 $8,807 804 - - - - - - $7,040
320,000
kWh
$8,807
804
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,352
Cost:
$2,280
$8,976 408,000 $6,376 588 - - - - - - $8,976
408,000
kWh
$6,376
588
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$10,428
Cost:
$10,000
$5,702 259,200 $4,726 432 - - - - - - $5,702
259,200
kWh
$4,726
432
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,096
Cost:
-
$2,284 36,888 $812 204 - - - - - - $2,284
36,888
kWh
$812
204
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,805
Cost:
$1,500
$989 44,954 $1,816 168 - - - - - - $989
44,954
kWh
$1,816
168
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,326
Cost:
$1,700
$672 30,528 $654 60 - - - - - - $672
30,528
kWh
$654
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,280
Cost:
-
$1,280 58,320 - - - - - - - - $1,280
58,320
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$223
Cost:
-
- - - - - - $223 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$223
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$367,807
Cost:
$851,970
$124,498 5,595,156 $114,649 10,620 $83,947 9,649 $40,595 - $4,118 - $124,498
5,595,156
kWh
$114,649
10,620
kW-months/year
$83,947
9,649
MMBtu
$40,595
-
$
$4,118
-
$
TOTAL IMPLEMENTED Savings:
$231,267
Cost:
$513,580
$80,261 3,584,345 $71,565 6,684 $38,846 4,465 $40,595 - - - $80,261
3,584,345
kWh
$71,565
6,684
kW-months/year
$38,846
4,465
MMBtu
$40,595
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material