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IAC Assessment: UD0745
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IAC Assessment: UD0745
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Specialty Organic/Inorganic Chemicals
NAICS 325193 - Ethyl Alcohol Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 84
Plant Area (Sq.Ft.) 155,480
Annual Production 13,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,672 3,325,728 kWh $0.04
Electricity Demand $96,366 6,756 kW-months/year $14.26
Natural Gas $570,011 56,617 MMBtu $10.07
TOTAL ENERGY COSTS $812,049
RECOMMENDED SAVINGS* $111,624 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,318
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,706
Cost:
-
- - - - $18,706 1,858 - - - - -
-
kWh
-
-
kW-months/year
$18,706
1,858
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,807
Cost:
$34,035
$5,482 304,563 $9,814 324 - - $511 - - - $5,482
304,563
kWh
$9,814
324
kW-months/year
-
-
MMBtu
$511
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,936
Cost:
$18,000
$14,936 266,718 - - - - - - - - $14,936
266,718
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$11,027
Cost:
$30,000
- - - - $11,027 1,095 - - - - -
-
kWh
-
-
kW-months/year
$11,027
1,095
MMBtu
-
-
$
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$10,968
Cost:
$500
$6,880 122,880 $4,088 312 - - - - - - $6,880
122,880
kWh
$4,088
312
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 3.4155 METER WASTE WATER Savings:
$10,810
Cost:
-
- - - - - - - - $10,810 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$10,810
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$8,710
Cost:
$4,000
- - - - $8,710 865 - - - - -
-
kWh
-
-
kW-months/year
$8,710
865
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,810
Cost:
$4,500
$6,340 113,290 $1,470 108 - - - - - - $6,340
113,290
kWh
$1,470
108
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$6,163
Cost:
$12,326
- - - - $6,163 612 - - - - -
-
kWh
-
-
kW-months/year
$6,163
612
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,746
Cost:
$8,200
$3,758 23,108 - - - - - - $(-12) - $3,758
23,108
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$(-12)
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,408
Cost:
-
$370 20,568 $1,038 36 - - - - - - $370
20,568
kWh
$1,038
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$941
Cost:
-
- - - - $941 93 - - - - -
-
kWh
-
-
kW-months/year
$941
93
MMBtu
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$592
Cost:
-
$156 8,640 $436 12 - - - - - - $156
8,640
kWh
$436
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,624
Cost:
$111,561
$37,922 859,767 $16,846 792 $45,547 4,523 $511 - $10,798 - $37,922
859,767
kWh
$16,846
792
kW-months/year
$45,547
4,523
MMBtu
$511
-
$
$10,798
-
$
TOTAL IMPLEMENTED Savings:
$49,318
Cost:
$46,235
$9,610 348,239 $10,852 360 $28,357 2,816 $511 - $(-12) - $9,610
348,239
kWh
$10,852
360
kW-months/year
$28,357
2,816
MMBtu
$511
-
$
$(-12)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes