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IAC Assessment: UD0747
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IAC Assessment: UD0747
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Fan Systems
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 131
Plant Area (Sq.Ft.) 81,600
Annual Production 897,300 Pieces
Production Hrs. Annual 6,732
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,900 2,700,000 kWh $0.06
Natural Gas $145,800 11,640 MMBtu $12.53
TOTAL ENERGY COSTS $315,420
RECOMMENDED SAVINGS* $281,179 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,922
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$182,400
Cost:
$85,000
- - - - - - - - $182,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$182,400
-
$
02: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$29,600
Cost:
$32,000
- - - - - - $29,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,600
-
$
-
-
$
03: 2.2532 USE ONLY AMOUNT OF AIR NECESSARY TO PREVENT EXPLOSION HAZARD Savings:
$23,000
Cost:
$1,200
- - - - $23,000 1,836 - - - - -
-
kWh
-
-
kW-months/year
$23,000
1,836
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,997
Cost:
$22,960
$19,132 390,456 $1,865 696 - - - - - - $19,132
390,456
kWh
$1,865
696
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,322
Cost:
$14,256
$4,418 90,155 $431 156 - - - - $473 - $4,418
90,155
kWh
$431
156
kW-months/year
-
-
MMBtu
-
-
$
$473
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$4,800
Cost:
$9,030
- - - - $4,800 382 - - - - -
-
kWh
-
-
kW-months/year
$4,800
382
MMBtu
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,215
Cost:
$1,995
$2,929 59,780 $286 108 - - - - - - $2,929
59,780
kWh
$286
108
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,095
Cost:
$760
- - - - $3,095 247 - - - - -
-
kWh
-
-
kW-months/year
$3,095
247
MMBtu
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,678
Cost:
-
$2,441 49,817 $237 84 - - - - - - $2,441
49,817
kWh
$237
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,554
Cost:
$4,920
$2,273 49,397 $174 60 - - - - $107 - $2,273
49,397
kWh
$174
60
kW-months/year
-
-
MMBtu
-
-
$
$107
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,209
Cost:
$1,800
$1,107 22,485 $102 36 - - - - - - $1,107
22,485
kWh
$102
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$920
Cost:
-
$117 16,388 $803 48 - - - - - - $117
16,388
kWh
$803
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$909
Cost:
$1,000
$830 16,934 $79 60 - - - - - - $830
16,934
kWh
$79
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$480
Cost:
$81
$480 9,792 - - - - - - - - $480
9,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$281,179
Cost:
$175,002
$33,727 705,204 $3,977 1,248 $30,895 2,465 $29,600 - $182,980 - $33,727
705,204
kWh
$3,977
1,248
kW-months/year
$30,895
2,465
MMBtu
$29,600
-
$
$182,980
-
$
TOTAL IMPLEMENTED Savings:
$34,922
Cost:
$46,256
$4,418 90,155 $431 156 - - $29,600 - $473 - $4,418
90,155
kWh
$431
156
kW-months/year
-
-
MMBtu
$29,600
-
$
$473
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes