Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Rubber, Plastic and Thermoplastic components |
| NAICS | 326299 - All Other Rubber Product Manufacturing |
| SIC | 3096 - |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 700 |
| Plant Area (Sq.Ft.) | 308,000 |
| Annual Production | 700,000,000 Pieces |
| Production Hrs. Annual | 6,468 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,134,901 | 28,238,400 | kWh | $0.04 |
| Electricity Demand | $265,995 | 62,294 | kW-months/year | $4.27 |
| Natural Gas | $750,536 | 73,233 | MMBtu | $10.25 |
| TOTAL ENERGY COSTS | $2,151,432 | |||
| RECOMMENDED SAVINGS* | $256,478 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $66,446 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2162 REDUCE EXCESS STEAM BLEEDING |
Savings: $90,000 Cost: $18,000 |
- | - | - | - | $87,000 | 8,408 | $3,000 | 452,760 | - | - | - | - |
- - kWh |
- - kW-months/year |
$87,000 8,408 MMBtu |
$3,000 452,760 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $63,687 Cost: - |
$50,853 | 1,265,303 | $12,834 | 2,688 | - | - | - | - | - | - | - | - |
$50,853 1,265,303 kWh |
$12,834 2,688 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $32,112 Cost: - |
$26,307 | 654,562 | $5,805 | 1,214 | - | - | - | - | - | - | - | - |
$26,307 654,562 kWh |
$5,805 1,214 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $21,149 Cost: $61,500 |
- | - | - | - | - | - | - | - | $21,149 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$21,149 - $ |
- - $ |
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| 05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $13,248 Cost: $10,000 |
- | - | - | - | $13,248 | 1,293 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$13,248 1,293 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $9,066 Cost: $28,800 |
$7,016 | 175,412 | $1,545 | 324 | - | - | - | - | - | - | $505 | - |
$7,016 175,412 kWh |
$1,545 324 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$505 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $9,000 Cost: - |
- | - | - | - | $9,000 | 647 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$9,000 647 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS |
Savings: $8,395 Cost: $2,000 |
- | - | - | - | $8,395 | 819 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$8,395 819 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $7,062 Cost: $12,000 |
- | - | - | - | $7,062 | 659 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,062 659 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,759 Cost: $5,000 |
$2,262 | 56,272 | $497 | 104 | - | - | - | - | - | - | - | - |
$2,262 56,272 kWh |
$497 104 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $256,478 Cost: $137,300 |
$86,438 | 2,151,549 | $20,681 | 4,330 | $124,705 | 11,826 | $3,000 | 452,760 | $21,149 | - | $505 | - | $86,438 2,151,549 kWh |
$20,681 4,330 kW-months/year |
$124,705 11,826 MMBtu |
$3,000 452,760 Tgal |
$21,149 - $ |
$505 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $66,446 Cost: $5,000 |
$53,115 | 1,321,575 | $13,331 | 2,792 | - | - | - | - | - | - | - | - | $53,115 1,321,575 kWh |
$13,331 2,792 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||