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IAC Assessment: UD0754
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IAC Assessment: UD0754
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Bi-Metallic Bushings and Thrust Washers
NAICS 336991 - Motorcycle, Bicycle, and Parts Manufacturing
SIC 3940 -
Sales $50,000,000-$100,000,000
# of Employees 295
Plant Area (Sq.Ft.) 223,740
Annual Production 342,386,767 Pieces
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $960,916 20,010,558 kWh $0.05
Natural Gas $970,112 72,998 MMBtu $13.29
TOTAL ENERGY COSTS $2,085,626
RECOMMENDED SAVINGS* $343,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $227,960
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ MMBtu $ Tgal $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$135,639
Cost:
$80,000
- - $135,639 10,229 - - - - - - -
-
kWh
$135,639
10,229
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$78,829
Cost:
-
- - - - - - - - $78,829 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$78,829
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$74,891
Cost:
$305,325
$69,300 1,380,000 - - - - $5,591 - - - $69,300
1,380,000
kWh
-
-
MMBtu
-
-
Tgal
$5,591
-
$
-
-
$
04: 3.4151 MINIMIZE WATER USAGE Savings:
$17,430
Cost:
$700
- - $10,300 775 $7,130 628,404 - - - - -
-
kWh
$10,300
775
MMBtu
$7,130
628,404
Tgal
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$15,400
Cost:
-
$15,400 308,000 - - - - - - - - $15,400
308,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,104
Cost:
$5,930
$14,360 287,100 $744 56 - - - - - - $14,360
287,100
kWh
$744
56
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$2,977
Cost:
$11,246
- - $2,977 224 - - - - - - -
-
kWh
$2,977
224
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$2,295
Cost:
$355
- - $2,150 162 $145 12,718 - - - - -
-
kWh
$2,150
162
MMBtu
$145
12,718
Tgal
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$825
Cost:
$64
$825 16,500 - - - - - - - - $825
16,500
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$343,390
Cost:
$403,620
$99,885 1,991,600 $151,810 11,446 $7,275 641,122 $5,591 - $78,829 - $99,885
1,991,600
kWh
$151,810
11,446
MMBtu
$7,275
641,122
Tgal
$5,591
-
$
$78,829
-
$
TOTAL IMPLEMENTED Savings:
$227,960
Cost:
$386,025
$69,300 1,380,000 $145,939 11,004 $7,130 628,404 $5,591 - - - $69,300
1,380,000
kWh
$145,939
11,004
MMBtu
$7,130
628,404
Tgal
$5,591
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $
Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes