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IAC Assessment: UD0757
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IAC Assessment: UD0757
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Engineered Chain
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 155
Plant Area (Sq.Ft.) 140,000
Annual Production 15,644,000 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $390,861 5,032,834 kWh $0.08
Natural Gas $465,847 43,244 MMBtu $10.77
TOTAL ENERGY COSTS $1,769,981
RECOMMENDED SAVINGS* $100,246 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,995
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$32,124
Cost:
-
- - - - $32,124 2,983 - - -
-
kWh
-
-
kW-months/year
$32,124
2,983
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,618
Cost:
$48,190
$10,350 333,887 $13,359 51 - - $909 - $10,350
333,887
kWh
$13,359
51
kW-months/year
-
-
MMBtu
$909
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,547
Cost:
$1,600
$4,604 148,500 $5,943 23 - - - - $4,604
148,500
kWh
$5,943
23
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$8,681
Cost:
-
- - - - $8,681 806 - - -
-
kWh
-
-
kW-months/year
$8,681
806
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,031
Cost:
-
- - - - $8,031 746 - - -
-
kWh
-
-
kW-months/year
$8,031
746
MMBtu
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$5,633
Cost:
$606
- - - - $5,633 523 - - -
-
kWh
-
-
kW-months/year
$5,633
523
MMBtu
-
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$5,019
Cost:
-
- - - - $5,019 466 - - -
-
kWh
-
-
kW-months/year
$5,019
466
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,293
Cost:
-
$1,874 60,456 $2,419 9 - - - - $1,874
60,456
kWh
$2,419
9
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,300
Cost:
$992
$317 10,230 $983 4 - - - - $317
10,230
kWh
$983
4
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$100,246
Cost:
$51,388
$17,145 553,073 $22,704 87 $59,488 5,524 $909 - $17,145
553,073
kWh
$22,704
87
kW-months/year
$59,488
5,524
MMBtu
$909
-
$
TOTAL IMPLEMENTED Savings:
$54,995
Cost:
$1,600
$6,478 208,956 $8,362 32 $40,155 3,729 - - $6,478
208,956
kWh
$8,362
32
kW-months/year
$40,155
3,729
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes