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IAC Assessment: UD0760
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IAC Assessment: UD0760
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Detergents and Emulsifiers
NAICS 325612 - Polish and Other Sanitation Good Manufacturing
SIC 2843 - Surface Active Agents
Sales $50,000,000-$100,000,000
# of Employees 25
Plant Area (Sq.Ft.) 12,000
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $291,059 4,637,283 kWh $0.06
Natural Gas $214,834 18,546 MMBtu $11.58
TOTAL ENERGY COSTS $548,319
RECOMMENDED SAVINGS* $31,479 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,809
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Natural Gas Fuel Oil #1
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,167
Cost:
$6
- - - - $10,167 878 - - -
-
kWh
-
-
kW-months/year
$10,167
878
MMBtu
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,480
Cost:
-
- - - - - - $4,480 387 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,480
387
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,030
Cost:
$2,760
- - - - $4,030 348 - - -
-
kWh
-
-
kW-months/year
$4,030
348
MMBtu
-
-
MMBtu
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,677
Cost:
$13,959
$1,694 52,926 $1,983 9 - - - - $1,694
52,926
kWh
$1,983
9
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,006
Cost:
$1,250
$1,684 52,560 $1,322 6 - - - - $1,684
52,560
kWh
$1,322
6
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,886
Cost:
$6,000
$1,614 50,450 $1,272 5 - - - - $1,614
50,450
kWh
$1,272
5
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,153
Cost:
$2,634
$743 23,214 $1,410 6 - - - - $743
23,214
kWh
$1,410
6
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$563
Cost:
$48
$248 9,828 $315 1 - - - - $248
9,828
kWh
$315
1
kW-months/year
-
-
MMBtu
-
-
MMBtu
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$517
Cost:
$105
$156 4,893 $361 2 - - - - $156
4,893
kWh
$361
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$31,479
Cost:
$26,762
$6,139 193,871 $6,663 29 $14,197 1,226 $4,480 387 $6,139
193,871
kWh
$6,663
29
kW-months/year
$14,197
1,226
MMBtu
$4,480
387
MMBtu
TOTAL IMPLEMENTED Savings:
$28,809
Cost:
$24,023
$5,240 165,764 $4,892 21 $14,197 1,226 $4,480 387 $5,240
165,764
kWh
$4,892
21
kW-months/year
$14,197
1,226
MMBtu
$4,480
387
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Natural Gas Fuel Oil #1