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IAC Assessment: UD0762
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IAC Assessment: UD0762
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Abrasives
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $10,000,000-$50,000,000
# of Employees 174
Plant Area (Sq.Ft.) 259,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 2,040
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,448 2,719,360 kWh $0.04
Electricity Demand $118,133 8,508 kW-months/year $13.88
Natural Gas $286,000 25,978 MMBtu $11.01
TOTAL ENERGY COSTS $507,581
RECOMMENDED SAVINGS* $92,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,570
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,211
Cost:
-
- - - - - - - - - - $25,211 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$25,211
-
$
02: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$23,789
Cost:
$95,156
- - - - $23,789 - - - - - - - -
-
kWh
-
-
kW-months/year
$23,789
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$22,493
Cost:
$9,310
- - - - - - $22,493 2,043 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,493
2,043
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,650
Cost:
$33,580
$2,299 74,162 $4,040 291 - - - - $311 - - - $2,299
74,162
kWh
$4,040
291
kW-months/year
-
-
$
-
-
MMBtu
$311
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,048
Cost:
$19,730
$1,883 60,741 $3,970 286 - - - - $195 - - - $1,883
60,741
kWh
$3,970
286
kW-months/year
-
-
$
-
-
MMBtu
$195
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,706
Cost:
$7,000
$1,042 33,600 $667 12 - - $3,997 363 - - - - $1,042
33,600
kWh
$667
12
kW-months/year
-
-
$
$3,997
363
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,709
Cost:
$1,465
$1,042 33,600 $667 12 - - - - - - - - $1,042
33,600
kWh
$667
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7122 DISCONNECT BALLASTS Savings:
$1,029
Cost:
$180
$331 10,672 $698 50 - - - - - - - - $331
10,672
kWh
$698
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$92,635
Cost:
$166,421
$6,597 212,775 $10,042 651 $23,789 - $26,490 2,406 $506 - $25,211 - $6,597
212,775
kWh
$10,042
651
kW-months/year
$23,789
-
$
$26,490
2,406
MMBtu
$506
-
$
$25,211
-
$
TOTAL IMPLEMENTED Savings:
$33,570
Cost:
$35,045
$3,341 107,762 $4,707 303 - - - - $311 - $25,211 - $3,341
107,762
kWh
$4,707
303
kW-months/year
-
-
$
-
-
MMBtu
$311
-
$
$25,211
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes