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IAC Assessment: UD0764
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IAC Assessment: UD0764
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Laminated fiberglass Truck caps and lids
NAICS 336214 - Travel Trailer and Camper Manufacturing
SIC 3792 - Travel Trailers And Campers
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 204,000
Annual Production 87,600 Pieces
Production Hrs. Annual 5,100
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $429,469 6,687,200 kWh $0.06
Natural Gas $697,454 64,614 MMBtu $10.79
TOTAL ENERGY COSTS $1,153,534
RECOMMENDED SAVINGS* $202,702 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,112
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$101,033
Cost:
$243,645
- - - - - - $101,033 9,363 - - -
-
kWh
-
-
kW-months/year
-
-
$
$101,033
9,363
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$35,952
Cost:
$98,336
- - - - - - $35,952 3,332 - - -
-
kWh
-
-
kW-months/year
-
-
$
$35,952
3,332
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,818
Cost:
$49,600
$7,745 276,624 $16,396 54 - - - - $677 - $7,745
276,624
kWh
$16,396
54
kW-months/year
-
-
$
-
-
MMBtu
$677
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$24,334
Cost:
$6,000
- - - - $24,334 - - - - - -
-
kWh
-
-
kW-months/year
$24,334
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,675
Cost:
$1,275
$1,652 58,650 $3,023 10 - - - - - - $1,652
58,650
kWh
$3,023
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$6,223
Cost:
$13,000
- - - - - - $6,223 577 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,223
577
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,230
Cost:
$760
$3,230 104,193 - - - - - - - - $3,230
104,193
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,437
Cost:
-
$868 28,002 $1,569 6 - - - - - - $868
28,002
kWh
$1,569
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$202,702
Cost:
$412,616
$13,495 467,469 $20,988 70 $24,334 - $143,208 13,272 $677 - $13,495
467,469
kWh
$20,988
70
kW-months/year
$24,334
-
$
$143,208
13,272
MMBtu
$677
-
$
TOTAL IMPLEMENTED Savings:
$71,112
Cost:
$149,971
$13,495 467,469 $20,988 70 - - $35,952 3,332 $677 - $13,495
467,469
kWh
$20,988
70
kW-months/year
-
-
$
$35,952
3,332
MMBtu
$677
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes