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IAC Assessment: UD0767
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IAC Assessment: UD0767
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Polypropylene Compounding
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 80,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,161,641 20,956,870 kWh $0.06
Natural Gas $30,587 2,395 MMBtu $12.77
TOTAL ENERGY COSTS $1,310,995
RECOMMENDED SAVINGS* $86,305 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,909
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$30,284
Cost:
$1,500
- - - - - - $30,284 2,441,050 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$30,284
2,441,050
Tgal
-
-
$
02: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$20,419
Cost:
$17,235
$13,195 399,840 $7,224 47 - - - - - - $13,195
399,840
kWh
$7,224
47
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,876
Cost:
-
$9,613 291,312 $5,263 34 - - - - - - $9,613
291,312
kWh
$5,263
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,731
Cost:
$33,190
$5,259 159,365 $2,468 16 $2,004 157 - - - - $5,259
159,365
kWh
$2,468
16
kW-months/year
$2,004
157
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,309
Cost:
$7,740
$2,275 68,928 $840 5 - - - - $194 - $2,275
68,928
kWh
$840
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$194
-
$
06: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$2,922
Cost:
$5,000
$2,922 88,560 - - - - - - - - $2,922
88,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,625
Cost:
$2,175
$1,696 51,408 $929 6 - - - - - - $1,696
51,408
kWh
$929
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,139
Cost:
$5,050
$1,278 38,727 $700 5 - - - - $161 - $1,278
38,727
kWh
$700
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$161
-
$
TOTAL RECOMMENDED Savings:
$86,305
Cost:
$71,890
$36,238 1,098,140 $17,424 113 $2,004 157 $30,284 2,441,050 $355 - $36,238
1,098,140
kWh
$17,424
113
kW-months/year
$2,004
157
MMBtu
$30,284
2,441,050
Tgal
$355
-
$
TOTAL IMPLEMENTED Savings:
$32,909
Cost:
$3,675
$1,696 51,408 $929 6 - - $30,284 2,441,050 - - $1,696
51,408
kWh
$929
6
kW-months/year
-
-
MMBtu
$30,284
2,441,050
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes