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IAC Assessment: UD0768
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IAC Assessment: UD0768
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Various Composite Products
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $1,000,000-$5,000,000
# of Employees 108
Plant Area (Sq.Ft.) 200,000
Annual Production 7,000 Pieces
Production Hrs. Annual 3,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $319,500 3,820,973 kWh $0.08
Natural Gas $86,105 7,126 MMBtu $12.08
TOTAL ENERGY COSTS $819,846
RECOMMENDED SAVINGS* $65,353 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,040
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,680
Cost:
$80,800
$6,509 216,960 $12,267 72 - - $904 - - - $6,509
216,960
kWh
$12,267
72
kW-months/year
-
-
MMBtu
$904
-
$
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,440
Cost:
$46,362
$11,440 381,327 - - - - - - - - $11,440
381,327
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$10,780
Cost:
$20,512
$450 14,984 - - $10,330 855 - - - - $450
14,984
kWh
-
-
kW-months/year
$10,330
855
MMBtu
-
-
$
-
-
Tgal
04: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$8,081
Cost:
$4,600
$1,656 55,200 $6,425 37 - - - - - - $1,656
55,200
kWh
$6,425
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.1224 REPLACE BOILER Savings:
$5,791
Cost:
$40,000
- - - - $5,791 489 - - - - -
-
kWh
-
-
kW-months/year
$5,791
489
MMBtu
-
-
$
-
-
Tgal
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,131
Cost:
$1,000
- - - - - - - - $5,131 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,131
-
Tgal
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,180
Cost:
-
$2,180 72,677 - - - - - - - - $2,180
72,677
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,410
Cost:
$400
$565 18,833 - - $845 70 - - - - $565
18,833
kWh
-
-
kW-months/year
$845
70
MMBtu
-
-
$
-
-
Tgal
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$860
Cost:
-
- - - - $860 72 - - - - -
-
kWh
-
-
kW-months/year
$860
72
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$65,353
Cost:
$193,674
$22,800 759,981 $18,692 109 $17,826 1,486 $904 - $5,131 - $22,800
759,981
kWh
$18,692
109
kW-months/year
$17,826
1,486
MMBtu
$904
-
$
$5,131
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,040
Cost:
-
$2,180 72,677 - - $860 72 - - - - $2,180
72,677
kWh
-
-
kW-months/year
$860
72
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption