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IAC Assessment: UD0770
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IAC Assessment: UD0770
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Metal Forging
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 150,000
Annual Production 78,300,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,746,483 25,591,840 kWh $0.07
Natural Gas $162,656 16,221 MMBtu $10.03
TOTAL ENERGY COSTS $1,909,139
RECOMMENDED SAVINGS* $481,756 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $455,762
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$309,378
Cost:
-
$259,330 3,758,400 - - - - $50,048 - $259,330
3,758,400
kWh
-
-
kW-months/year
-
-
$
$50,048
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,879
Cost:
$52,520
$30,996 870,000 $9,359 145 - - $7,524 - $30,996
870,000
kWh
$9,359
145
kW-months/year
-
-
$
$7,524
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$40,049
Cost:
$2,700
$40,049 3,997 - - - - - - $40,049
3,997
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,512
Cost:
$2,280
$28,044 684,000 $8,468 68 - - - - $28,044
684,000
kWh
$8,468
68
kW-months/year
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,976
Cost:
$120,000
- - - - $14,976 - - - -
-
kWh
-
-
kW-months/year
$14,976
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,018
Cost:
$40,083
$11,018 268,730 - - - - - - $11,018
268,730
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$8,153
Cost:
$30,000
$3,231 120,060 $4,922 44 - - - - $3,231
120,060
kWh
$4,922
44
kW-months/year
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$7,672
Cost:
$42,117
$6,670 162,673 $1,002 27 - - - - $6,670
162,673
kWh
$1,002
27
kW-months/year
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,139
Cost:
$300
$2,411 58,800 $728 10 - - - - $2,411
58,800
kWh
$728
10
kW-months/year
-
-
$
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,532
Cost:
-
$1,943 47,400 $589 16 - - - - $1,943
47,400
kWh
$589
16
kW-months/year
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$448
Cost:
$5,050
$448 10,920 - - - - - - $448
10,920
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$481,756
Cost:
$295,050
$384,140 5,984,980 $25,068 310 $14,976 - $57,572 - $384,140
5,984,980
kWh
$25,068
310
kW-months/year
$14,976
-
$
$57,572
-
$
TOTAL IMPLEMENTED Savings:
$455,762
Cost:
$134,967
$373,122 5,716,250 $25,068 310 - - $57,572 - $373,122
5,716,250
kWh
$25,068
310
kW-months/year
-
-
$
$57,572
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes