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IAC Assessment: UD0774
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IAC Assessment: UD0774
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Aluminum Recycling
NAICS 331314 - Secondary Smelting and Alloying of Aluminum
SIC 3341 - Secondary Nonferrous Metals
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 326,000
Annual Production 340,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,396,584 22,674,843 kWh $0.06
TOTAL ENERGY COSTS $1,396,584
RECOMMENDED SAVINGS* $360,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $203,704
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$118,235
Cost:
$50,000
$24,723 398,764 - - $93,512 11,689 - - $24,723
398,764
kWh
-
-
kW-months/year
$93,512
11,689
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$94,656
Cost:
$6,000
- - - - $94,656 11,832 - - -
-
kWh
-
-
kW-months/year
$94,656
11,832
MMBtu
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$83,440
Cost:
$5,000
- - - - $83,440 10,430 - - -
-
kWh
-
-
kW-months/year
$83,440
10,430
MMBtu
-
-
$
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$15,764
Cost:
$4,008
$11,808 240,990 $3,956 28 - - - - $11,808
240,990
kWh
$3,956
28
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,705
Cost:
$3,275
$7,277 148,512 $2,428 17 - - - - $7,277
148,512
kWh
$2,428
17
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$9,454
Cost:
-
$7,089 144,668 $2,365 17 - - - - $7,089
144,668
kWh
$2,365
17
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,208
Cost:
$12,758
$6,489 132,420 $2,165 15 - - $554 - $6,489
132,420
kWh
$2,165
15
kW-months/year
-
-
MMBtu
$554
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,237
Cost:
-
$6,181 126,144 $2,056 14 - - - - $6,181
126,144
kWh
$2,056
14
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,863
Cost:
$6,540
$3,764 96,445 $775 5 - - $324 - $3,764
96,445
kWh
$775
5
kW-months/year
-
-
MMBtu
$324
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,371
Cost:
$2,250
$3,371 68,796 - - - - - - $3,371
68,796
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$3,078
Cost:
-
$3,078 62,810 - - - - - - $3,078
62,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$360,011
Cost:
$89,831
$73,780 1,419,549 $13,745 96 $271,608 33,951 $878 - $73,780
1,419,549
kWh
$13,745
96
kW-months/year
$271,608
33,951
MMBtu
$878
-
$
TOTAL IMPLEMENTED Savings:
$203,704
Cost:
$16,525
$20,815 424,786 $4,793 34 $178,096 22,262 - - $20,815
424,786
kWh
$4,793
34
kW-months/year
$178,096
22,262
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes