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IAC Assessment: UD0778
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IAC Assessment: UD0778
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Printing
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 200,200
Annual Production 350,094,386 Units
Production Hrs. Annual 7,200
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $996,489 14,696,896 kWh $0.07
Natural Gas $271,238 25,311 MMBtu $10.72
TOTAL ENERGY COSTS $1,267,727
RECOMMENDED SAVINGS* $121,828 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,422
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$77,393
Cost:
$80,770
- - - - $77,393 7,219 -
-
kWh
-
-
kW-months/year
$77,393
7,219
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$10,780
Cost:
$12,000
$6,912 172,800 $3,868 24 - - $6,912
172,800
kWh
$3,868
24
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,222
Cost:
$22,560
$6,222 89,549 - - - - $6,222
89,549
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$5,905
Cost:
$18,000
$126 3,139 $59 2 $5,720 534 $126
3,139
kWh
$59
2
kW-months/year
$5,720
534
MMBtu
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,783
Cost:
-
$2,333 58,320 $1,450 9 - - $2,333
58,320
kWh
$1,450
9
kW-months/year
-
-
MMBtu
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,431
Cost:
$6,000
$3,431 85,787 - - - - $3,431
85,787
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,176
Cost:
-
$1,395 34,876 $781 5 - - $1,395
34,876
kWh
$781
5
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,563
Cost:
$6,075
$1,002 25,056 $561 3 - - $1,002
25,056
kWh
$561
3
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,692
Cost:
$5,992
$4,291 107,280 $2,401 15 - - $4,291
107,280
kWh
$2,401
15
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,683
Cost:
$4,305
$1,683 37,739 - - - - $1,683
37,739
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,302
Cost:
-
$835 20,880 $467 3 - - $835
20,880
kWh
$467
3
kW-months/year
-
-
MMBtu
12: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$853
Cost:
$310
$547 13,680 $306 2 - - $547
13,680
kWh
$306
2
kW-months/year
-
-
MMBtu
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$45
Cost:
-
$29 720 $16 - - - $29
720
kWh
$16
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$121,828
Cost:
$156,012
$28,806 649,826 $9,909 63 $83,113 7,753 $28,806
649,826
kWh
$9,909
63
kW-months/year
$83,113
7,753
MMBtu
TOTAL IMPLEMENTED Savings:
$5,422
Cost:
$10,380
$4,080 97,671 $1,342 8 - - $4,080
97,671
kWh
$1,342
8
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas