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IAC Assessment: UD0786
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IAC Assessment: UD0786
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Hinges
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 180,000
Annual Production 8,500,000 Pieces
Production Hrs. Annual 4,250
Location (State) Oh
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,108 1,041,600 kWh $0.10
Natural Gas $99,778 7,360 MMBtu $13.56
TOTAL ENERGY COSTS $205,886
RECOMMENDED SAVINGS* $71,784 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$33,340
Cost:
$66,680
- - - - $33,340 2,766 - - -
-
kWh
-
-
kW-months/year
$33,340
2,766
MMBtu
-
-
$
02: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$16,751
Cost:
$15,000
- - - - $16,751 2,239 - - -
-
kWh
-
-
kW-months/year
$16,751
2,239
MMBtu
-
-
$
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$8,467
Cost:
$5,000
- - - - $8,467 626 - - -
-
kWh
-
-
kW-months/year
$8,467
626
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,109
Cost:
$9,240
$938 30,260 $1,757 7 - - $414 - $938
30,260
kWh
$1,757
7
kW-months/year
-
-
MMBtu
$414
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,446
Cost:
-
$818 26,400 $1,628 7 - - - - $818
26,400
kWh
$1,628
7
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,387
Cost:
$1,280
$2,387 77,000 - - - - - - $2,387
77,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,608
Cost:
$5,812
$811 29,142 $797 4 - - - - $811
29,142
kWh
$797
4
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$1,292
Cost:
$7,600
- - - - $1,292 96 - - -
-
kWh
-
-
kW-months/year
$1,292
96
MMBtu
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,154
Cost:
-
$1,154 37,300 - - - - - - $1,154
37,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$927
Cost:
$140
$310 10,000 $617 3 - - - - $310
10,000
kWh
$617
3
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$303
Cost:
$1,000
$198 6,400 $105 2 - - - - $198
6,400
kWh
$105
2
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$71,784
Cost:
$111,752
$6,616 216,502 $4,904 23 $59,850 5,727 $414 - $6,616
216,502
kWh
$4,904
23
kW-months/year
$59,850
5,727
MMBtu
$414
-
$
TOTAL IMPLEMENTED Savings:
$67,957
Cost:
$98,200
$5,495 177,360 $3,490 16 $58,558 5,631 $414 - $5,495
177,360
kWh
$3,490
16
kW-months/year
$58,558
5,631
MMBtu
$414
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes