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IAC Assessment: UD0787
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IAC Assessment: UD0787
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Folding Cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $100,000,000-$500,000,000
# of Employees 235
Plant Area (Sq.Ft.) 229,630
Annual Production 105,000,000 Tons
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $743,553 14,198,362 kWh $0.05
Natural Gas $284,925 29,868 MMBtu $9.54
TOTAL ENERGY COSTS $1,120,442
RECOMMENDED SAVINGS* $119,988 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $94,849
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$47,843
Cost:
$62,700
- - - - - - $47,843 5,015 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$47,843
5,015
MMBtu
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,242
Cost:
$107,122
$15,120 1,008,000 $15,941 120 - - - - - - $4,181 - $15,120
1,008,000
kWh
$15,941
120
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,181
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,341
Cost:
$6,560
$6,562 437,220 $5,779 44 - - - - - - - - $6,562
437,220
kWh
$5,779
44
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,025
Cost:
$2,424
- - - - - - $9,025 827 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,025
827
MMBtu
-
-
Tgal
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,098
Cost:
$39,000
- - - - $7,098 - - - - - - - -
-
kWh
-
-
kW-months/year
$7,098
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,330
Cost:
$300
- - - - - - - - $2,330 593,912 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,330
593,912
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,714
Cost:
$2,828
$553 36,855 $1,161 13 - - - - - - - - $553
36,855
kWh
$1,161
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,656
Cost:
-
$806 53,760 $850 6 - - - - - - - - $806
53,760
kWh
$850
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,351
Cost:
$1,000
$1,159 77,280 $1,192 2 - - - - - - - - $1,159
77,280
kWh
$1,192
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$388
Cost:
$1,000
$189 12,600 $199 2 - - - - - - - - $189
12,600
kWh
$199
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$119,988
Cost:
$222,934
$24,389 1,625,715 $25,122 187 $7,098 - $56,868 5,842 $2,330 593,912 $4,181 - $24,389
1,625,715
kWh
$25,122
187
kW-months/year
$7,098
-
$
$56,868
5,842
MMBtu
$2,330
593,912
Tgal
$4,181
-
$
TOTAL IMPLEMENTED Savings:
$94,849
Cost:
$174,246
$16,468 1,097,880 $17,332 124 - - $56,868 5,842 - - $4,181 - $16,468
1,097,880
kWh
$17,332
124
kW-months/year
-
-
$
$56,868
5,842
MMBtu
-
-
Tgal
$4,181
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes