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IAC Assessment: UD0788
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IAC Assessment: UD0788
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Steel drums
NAICS 332439 - Other Metal Container Manufacturing
SIC 3412 - Metal Barrels, Drums, And Pails
Sales $50,000,000-$100,000,000
# of Employees 66
Plant Area (Sq.Ft.) 136,000
Annual Production 1,800,000 Pieces
Production Hrs. Annual 4,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $309,193 4,238,646 kWh $0.07
Natural Gas $535,493 55,818 MMBtu $9.59
TOTAL ENERGY COSTS $844,686
RECOMMENDED SAVINGS* $177,418 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,858
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.7212 INSTALL OR UPGRADE INSULATION ON HVAC DISTRIBUTION SYSTEMS Savings:
$49,954
Cost:
$12,500
$(-2,116) (-51,600) - - - - $52,070 5,513 - - - - $(-2,116)
(-51,600)
kWh
-
-
kW-months/year
-
-
$
$52,070
5,513
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$44,342
Cost:
-
- - $44,342 227 - - - - - - - - -
-
kWh
$44,342
227
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$26,537
Cost:
$21,250
- - - - $26,537 - - - - - - - -
-
kWh
-
-
kW-months/year
$26,537
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$20,385
Cost:
$440
$10,316 251,600 $10,069 63 - - - - - - - - $10,316
251,600
kWh
$10,069
63
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$17,084
Cost:
-
$5,096 124,300 - - - - $11,988 1,250 - - - - $5,096
124,300
kWh
-
-
kW-months/year
-
-
$
$11,988
1,250
MMBtu
-
-
$
-
-
$
06: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$13,860
Cost:
-
$13,860 396,000 - - - - - - - - - - $13,860
396,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,123
Cost:
$3,500
$1,137 27,720 $986 6 - - - - - - - - $1,137
27,720
kWh
$986
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,134
Cost:
$7,000
$574 14,000 $560 4 - - - - - - - - $574
14,000
kWh
$560
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,037
Cost:
$200
$525 12,800 $512 3 - - - - - - - - $525
12,800
kWh
$512
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$590
Cost:
-
$590 14,400 - - - - - - - - - - $590
14,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$372
Cost:
-
$944 23,600 $968 6 - - - - $(-1,440) - $(-100) - $944
23,600
kWh
$968
6
kW-months/year
-
-
$
-
-
MMBtu
$(-1,440)
-
$
$(-100)
-
$
TOTAL RECOMMENDED Savings:
$177,418
Cost:
$44,890
$30,926 812,820 $57,437 309 $26,537 - $64,058 6,763 $(-1,440) - $(-100) - $30,926
812,820
kWh
$57,437
309
kW-months/year
$26,537
-
$
$64,058
6,763
MMBtu
$(-1,440)
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$114,858
Cost:
$37,890
$25,256 674,520 $12,535 78 $26,537 - $52,070 5,513 $(-1,440) - $(-100) - $25,256
674,520
kWh
$12,535
78
kW-months/year
$26,537
-
$
$52,070
5,513
MMBtu
$(-1,440)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material