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IAC Assessment: UD0789
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IAC Assessment: UD0789
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Horticulture Containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 270
Plant Area (Sq.Ft.) 310,000
Annual Production 700,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,842,148 31,483,292 kWh $0.06
Natural Gas $153,875 14,252 MMBtu $10.80
TOTAL ENERGY COSTS $1,996,023
RECOMMENDED SAVINGS* $184,523 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,175
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ $ $ $ $ $ $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$35,682
Cost:
$25,000
$35,682 584,963 - - - - - - - - $35,682
584,963
kWh
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$33,134
Cost:
-
$33,134 543,180 - - - - - - - - $33,134
543,180
kWh
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,063
Cost:
$3,630
$32,063 538,740 - - - - - - - - $32,063
538,740
kWh
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,092
Cost:
$46,620
$28,233 315,000 - - - - $1,859 - - - $28,233
315,000
kWh
-
-
$
-
-
$
$1,859
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,900
Cost:
$500
$16,900 277,056 - - - - - - - - $16,900
277,056
kWh
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,888
Cost:
$26,100
$12,888 211,277 - - - - - - - - $12,888
211,277
kWh
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,305
Cost:
$92,000
- - $12,305 - - - - - - - -
-
kWh
$12,305
-
$
-
-
$
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,410
Cost:
$20,400
$5,410 88,704 - - - - - - - - $5,410
88,704
kWh
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,439
Cost:
$8,250
$3,634 59,658 - - - - - - $(-195) - $3,634
59,658
kWh
-
-
$
-
-
$
-
-
$
$(-195)
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,610
Cost:
$1,000
$6,610 108,370 - - $(-3,600) - - - $(-400) - $6,610
108,370
kWh
-
-
$
$(-3,600)
-
$
-
-
$
$(-400)
-
$
TOTAL RECOMMENDED Savings:
$184,523
Cost:
$223,500
$174,554 2,726,948 $12,305 - $(-3,600) - $1,859 - $(-595) - $174,554
2,726,948
kWh
$12,305
-
$
$(-3,600)
-
$
$1,859
-
$
$(-595)
-
$
TOTAL IMPLEMENTED Savings:
$86,175
Cost:
$56,370
$88,511 1,303,264 - - $(-3,600) - $1,859 - $(-595) - $88,511
1,303,264
kWh
-
-
$
$(-3,600)
-
$
$1,859
-
$
$(-595)
-
$
Savings
Cost
$ kWh $ $ $ $ $ $ $ $
Electricity Usage Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost