IAC logo
IAC Assessment: UD0790
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0790
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2009
Principal Product Automotive plastics, Air Conditioning Systems
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 110,000
Annual Production 7,200,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $709,801 9,383,267 kWh $0.08
Natural Gas $34,181 3,173 MMBtu $10.77
TOTAL ENERGY COSTS $757,749
RECOMMENDED SAVINGS* $158,054 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,063
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$54,612
Cost:
$1,000,000
$54,612 738,000 - - - - - - - - $54,612
738,000
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,932
Cost:
$1,000
$23,932 323,400 - - - - - - - - $23,932
323,400
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$21,600
Cost:
$7,416
$21,600 291,900 - - - - - - - - $21,600
291,900
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,216
Cost:
$64,000
- - $9,216 - - - - - - - -
-
kWh
$9,216
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,814
Cost:
$11,000
$8,874 119,916 - - - - - - $(-60) - $8,874
119,916
kWh
-
-
$
-
-
MMBtu
-
-
$
$(-60)
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$8,125
Cost:
$10,000
$8,125 109,800 - - - - - - - - $8,125
109,800
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,637
Cost:
$11,700
$7,637 103,200 - - - - - - - - $7,637
103,200
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,415
Cost:
$10,000
$7,415 100,200 - - - - - - - - $7,415
100,200
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,728
Cost:
$11,300
$5,728 77,400 - - - - - - - - $5,728
77,400
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,561
Cost:
$200
$3,561 48,125 - - - - - - - - $3,561
48,125
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,374
Cost:
$2,000
$3,374 45,600 - - - - - - - - $3,374
45,600
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$2,006
Cost:
-
- - $2,006 - - - - - - - -
-
kWh
$2,006
-
$
-
-
MMBtu
-
-
$
-
-
$
13: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$1,658
Cost:
$1,250
- - - - $1,658 154 - - - - -
-
kWh
-
-
$
$1,658
154
MMBtu
-
-
$
-
-
$
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$376
Cost:
$1,000
$1,776 24,000 - - - - $(-1,200) - $(-200) - $1,776
24,000
kWh
-
-
$
-
-
MMBtu
$(-1,200)
-
$
$(-200)
-
$
TOTAL RECOMMENDED Savings:
$158,054
Cost:
$1,130,866
$146,634 1,981,541 $11,222 - $1,658 154 $(-1,200) - $(-260) - $146,634
1,981,541
kWh
$11,222
-
$
$1,658
154
MMBtu
$(-1,200)
-
$
$(-260)
-
$
TOTAL IMPLEMENTED Savings:
$42,063
Cost:
$15,200
$41,517 561,041 $2,006 - - - $(-1,200) - $(-260) - $41,517
561,041
kWh
$2,006
-
$
-
-
MMBtu
$(-1,200)
-
$
$(-260)
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost