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IAC Assessment: UD0791
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IAC Assessment: UD0791
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Rubber Flooring
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 105,000
Annual Production 8,500,000 Pounds
Production Hrs. Annual 2,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $455,652 4,034,918 kWh $0.11
Natural Gas $666,469 65,146 MMBtu $10.23
TOTAL ENERGY COSTS $1,147,500
RECOMMENDED SAVINGS* $372,794 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $289,559
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$180,324
Cost:
$20,000
- - - - $180,324 17,627 - - - - -
-
kWh
-
-
$
$180,324
17,627
MMBtu
-
-
$
-
-
$
02: 2.2114 SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE Savings:
$66,274
Cost:
-
- - - - $69,274 6,772 $(-3,000) - - - -
-
kWh
-
-
$
$69,274
6,772
MMBtu
$(-3,000)
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$43,743
Cost:
$28,000
$33,462 298,771 - - $10,281 1,005 - - - - $33,462
298,771
kWh
-
-
$
$10,281
1,005
MMBtu
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,848
Cost:
-
$12,848 458,858 - - - - - - - - $12,848
458,858
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$11,737
Cost:
-
- - $11,737 - - - - - - - -
-
kWh
$11,737
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$11,734
Cost:
$2,358
- - - - $11,734 1,147 - - - - -
-
kWh
-
-
$
$11,734
1,147
MMBtu
-
-
$
-
-
$
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$11,202
Cost:
$336
- - - - $11,202 1,095 - - - - -
-
kWh
-
-
$
$11,202
1,095
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,772
Cost:
$15,000
$9,772 87,250 - - - - - - - - $9,772
87,250
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,364
Cost:
$15,000
$7,364 65,750 - - - - - - - - $7,364
65,750
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,648
Cost:
$2,164
$4,648 41,500 - - - - - - - - $4,648
41,500
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,940
Cost:
$8,000
$2,940 26,250 - - - - - - - - $2,940
26,250
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,512
Cost:
$12,625
$2,380 21,250 - - - - - - $132 - $2,380
21,250
kWh
-
-
$
-
-
MMBtu
-
-
$
$132
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,250
Cost:
$7,735
$2,294 20,480 - - - - - - $(-44) - $2,294
20,480
kWh
-
-
$
-
-
MMBtu
-
-
$
$(-44)
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,996
Cost:
$6,668
$1,762 45,733 - - - - - - $234 - $1,762
45,733
kWh
-
-
$
-
-
MMBtu
-
-
$
$234
-
$
15: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$1,974
Cost:
$1,100
- - - - $1,974 193 - - - - -
-
kWh
-
-
$
$1,974
193
MMBtu
-
-
$
-
-
$
16: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$924
Cost:
-
$924 8,250 - - - - - - - - $924
8,250
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
17: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$552
Cost:
$1,000
$1,568 14,000 - - - - $(-816) - $(-200) - $1,568
14,000
kWh
-
-
$
-
-
MMBtu
$(-816)
-
$
$(-200)
-
$
TOTAL RECOMMENDED Savings:
$372,794
Cost:
$119,986
$79,962 1,088,092 $11,737 - $284,789 27,839 $(-3,816) - $122 - $79,962
1,088,092
kWh
$11,737
-
$
$284,789
27,839
MMBtu
$(-3,816)
-
$
$122
-
$
TOTAL IMPLEMENTED Savings:
$289,559
Cost:
$24,600
$19,064 514,358 $11,737 - $262,774 25,687 $(-3,816) - $(-200) - $19,064
514,358
kWh
$11,737
-
$
$262,774
25,687
MMBtu
$(-3,816)
-
$
$(-200)
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost