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IAC Assessment: UD0795
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IAC Assessment: UD0795
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Plastic Color Concentrate
NAICS 325991 - Custom Compounding of Purchased Resins
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 90,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $317,733 5,890,500 kWh $0.05
TOTAL ENERGY COSTS $357,462
RECOMMENDED SAVINGS* $104,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,764
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$40,310
Cost:
-
$1,747 62,400 - - $38,563 3,868 - - $1,747
62,400
kWh
-
-
kW-months/year
$38,563
3,868
MMBtu
-
-
Tgal
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$27,536
Cost:
-
- - - - $27,536 2,762 - - -
-
kWh
-
-
kW-months/year
$27,536
2,762
MMBtu
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,955
Cost:
$43,300
$9,415 336,240 $8,540 56 - - - - $9,415
336,240
kWh
$8,540
56
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,717
Cost:
$11,000
$(-268) (-9,600) $(-254) (-10) - - $5,239 4,518 $(-268)
(-9,600)
kWh
$(-254)
(-10)
kW-months/year
-
-
MMBtu
$5,239
4,518
Tgal
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,905
Cost:
$500
$2,905 103,740 - - - - - - $2,905
103,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,125
Cost:
$300
$1,058 37,800 $1,067 7 - - - - $1,058
37,800
kWh
$1,067
7
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,002
Cost:
$10,000
$2,002 37,068 - - - - - - $2,002
37,068
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,781
Cost:
-
$1,781 63,600 - - - - - - $1,781
63,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,807
Cost:
$2,958
$974 34,781 $833 6 - - - - $974
34,781
kWh
$833
6
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,251
Cost:
$3,537
$656 23,413 $595 4 - - - - $656
23,413
kWh
$595
4
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$554
Cost:
-
$554 19,800 - - - - - - $554
19,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$481
Cost:
$200
$252 9,000 $229 2 - - - - $252
9,000
kWh
$229
2
kW-months/year
-
-
MMBtu
-
-
Tgal
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$768
Cost:
-
$403 14,400 $365 2 - - - - $403
14,400
kWh
$365
2
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$104,192
Cost:
$71,795
$21,479 732,642 $11,375 67 $66,099 6,630 $5,239 4,518 $21,479
732,642
kWh
$11,375
67
kW-months/year
$66,099
6,630
MMBtu
$5,239
4,518
Tgal
TOTAL IMPLEMENTED Savings:
$45,764
Cost:
$500
$6,836 244,140 $365 2 $38,563 3,868 - - $6,836
244,140
kWh
$365
2
kW-months/year
$38,563
3,868
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal