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IAC Assessment: UD0797
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IAC Assessment: UD0797
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Meat Packing
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 325,000
Annual Production 140,000,000 Tons
Production Hrs. Annual 6,864
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,318,656 30,357,525 kWh $0.04
Electricity Demand $710,046 4,983 kW-months/year $142.49
Natural Gas $2,628,320 219,397 MMBtu $11.98
TOTAL ENERGY COSTS $5,622,632
RECOMMENDED SAVINGS* $303,819 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,381
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$141,216
Cost:
$250,000
$7,339 178,992 $4,038 28 $129,839 10,838 - - $7,339
178,992
kWh
$4,038
28
kW-months/year
$129,839
10,838
MMBtu
-
-
$
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$61,511
Cost:
$5,000
$44,038 1,074,096 $17,473 166 - - - - $44,038
1,074,096
kWh
$17,473
166
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,489
Cost:
$48,750
$25,278 616,529 $10,059 70 - - $2,152 - $25,278
616,529
kWh
$10,059
70
kW-months/year
-
-
MMBtu
$2,152
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$22,395
Cost:
$6,000
$22,395 546,220 - - - - - - $22,395
546,220
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$23,393
Cost:
$75,000
$17,554 364,608 $5,839 54 - - - - $17,554
364,608
kWh
$5,839
54
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,034
Cost:
$1,000
$5,747 140,160 $2,287 16 - - - - $5,747
140,160
kWh
$2,287
16
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$4,835
Cost:
$75,000
$3,445 84,024 $1,390 10 - - - - $3,445
84,024
kWh
$1,390
10
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,088
Cost:
$3,150
$2,404 58,658 $700 14 - - $984 - $2,404
58,658
kWh
$700
14
kW-months/year
-
-
MMBtu
$984
-
$
09: 2.7122 DISCONNECT BALLASTS Savings:
$858
Cost:
-
$628 14,104 $230 2 - - - - $628
14,104
kWh
$230
2
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$303,819
Cost:
$463,900
$128,828 3,077,391 $42,016 360 $129,839 10,838 $3,136 - $128,828
3,077,391
kWh
$42,016
360
kW-months/year
$129,839
10,838
MMBtu
$3,136
-
$
TOTAL IMPLEMENTED Savings:
$46,381
Cost:
$49,750
$31,653 770,793 $12,576 88 - - $2,152 - $31,653
770,793
kWh
$12,576
88
kW-months/year
-
-
MMBtu
$2,152
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes