IAC logo
IAC Assessment: UD0799
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0799
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2009
Principal Product chrome wheels
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 145,000
Annual Production 12,000 Pieces
Production Hrs. Annual 2,300
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $41,965 1,012,200 kWh $0.04
Electricity Demand $68,468 407 kW-months/year $168.23
Natural Gas $94,996 7,293 MMBtu $13.03
TOTAL ENERGY COSTS $214,123
RECOMMENDED SAVINGS* $42,179 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,795
Cost:
$20,953
$3,377 84,415 $6,430 37 - - - - $(-12) - - - $3,377
84,415
kWh
$6,430
37
kW-months/year
-
-
$
-
-
MMBtu
$(-12)
-
$
-
-
Tgal
02: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$6,223
Cost:
$1,500
- - - - - - $3,051 383 - - $3,172 - -
-
kWh
-
-
kW-months/year
-
-
$
$3,051
383
MMBtu
-
-
$
$3,172
-
Tgal
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,189
Cost:
$100
- - - - - - $6,189 475 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,189
475
MMBtu
-
-
$
-
-
Tgal
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,163
Cost:
$2,000
- - - - - - $6,163 473 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,163
473
MMBtu
-
-
$
-
-
Tgal
05: 2.2514 COVER OPEN TANKS Savings:
$4,422
Cost:
$360
- - - - - - $7,297 560 $(-2,875) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,297
560
MMBtu
$(-2,875)
-
$
-
-
Tgal
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,259
Cost:
$1,152
- - - - - - $2,259 161 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,259
161
MMBtu
-
-
$
-
-
Tgal
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,870
Cost:
-
$644 16,100 $1,226 7 - - - - - - - - $644
16,100
kWh
$1,226
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,628
Cost:
$5,700
$1,089 27,232 $1,069 6 - - - - $(-530) - - - $1,089
27,232
kWh
$1,069
6
kW-months/year
-
-
$
-
-
MMBtu
$(-530)
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,539
Cost:
$4,298
$533 13,324 $1,015 6 - - - - $(-9) - - - $533
13,324
kWh
$1,015
6
kW-months/year
-
-
$
-
-
MMBtu
$(-9)
-
$
-
-
Tgal
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,095
Cost:
-
- - - - $1,095 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,095
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$546
Cost:
$551
$57 1,417 $489 3 - - - - - - - - $57
1,417
kWh
$489
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$450
Cost:
-
$165 4,122 $285 2 - - - - - - - - $165
4,122
kWh
$285
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$42,179
Cost:
$36,614
$5,865 146,610 $10,514 61 $1,095 - $24,959 2,052 $(-3,426) - $3,172 - $5,865
146,610
kWh
$10,514
61
kW-months/year
$1,095
-
$
$24,959
2,052
MMBtu
$(-3,426)
-
$
$3,172
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption