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IAC Assessment: UD0802
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IAC Assessment: UD0802
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Sheet Metal Fabrication and Machined Parts
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales <$500,000
# of Employees 35
Plant Area (Sq.Ft.) 80,000
Annual Production 3,750 Pieces
Production Hrs. Annual 2,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,166 983,640 kWh $0.10
Natural Gas $70,531 6,330 MMBtu $11.14
TOTAL ENERGY COSTS $173,697
RECOMMENDED SAVINGS* $39,575 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,877
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$13,072
Cost:
$16,185
$1,391 14,195 - - $11,681 959 $1,391
14,195
kWh
-
-
kW-months/year
$11,681
959
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,384
Cost:
$29,087
$6,726 64,916 $1,658 29 - - $6,726
64,916
kWh
$1,658
29
kW-months/year
-
-
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,645
Cost:
-
$3,900 39,800 - - $3,745 309 $3,900
39,800
kWh
-
-
kW-months/year
$3,745
309
MMBtu
04: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$3,637
Cost:
$1,000
- - - - $3,637 392 -
-
kWh
-
-
kW-months/year
$3,637
392
MMBtu
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,711
Cost:
$6,468
$1,711 17,463 - - - - $1,711
17,463
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,230
Cost:
$1,500
- - - - $1,230 101 -
-
kWh
-
-
kW-months/year
$1,230
101
MMBtu
07: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,084
Cost:
$2,812
- - - - $1,084 89 -
-
kWh
-
-
kW-months/year
$1,084
89
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$797
Cost:
$1,907
$621 6,338 $176 3 - - $621
6,338
kWh
$176
3
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$487
Cost:
$2,374
$372 3,794 $115 2 - - $372
3,794
kWh
$115
2
kW-months/year
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,334
Cost:
$1,000
$1,058 10,800 $276 5 - - $1,058
10,800
kWh
$276
5
kW-months/year
-
-
MMBtu
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$194
Cost:
-
$154 1,575 $40 1 - - $154
1,575
kWh
$40
1
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,575
Cost:
$62,333
$15,933 158,881 $2,265 40 $21,377 1,850 $15,933
158,881
kWh
$2,265
40
kW-months/year
$21,377
1,850
MMBtu
TOTAL IMPLEMENTED Savings:
$19,877
Cost:
$35,868
$12,677 125,648 $2,225 39 $4,975 410 $12,677
125,648
kWh
$2,225
39
kW-months/year
$4,975
410
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas